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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

backflush frankenstein tool

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Old Jun 3, 2019 | 05:23 PM
  #16  
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Originally Posted by 87crewdually
The truck in the video should stop quicker. It looks like it's always going up hill. Lol.
I'm a bit skeptical myself since there are internal restrictions greater than the lines and fittings but I'd like to hear back on how you make out.
At this point I’ll try anything, I’ve searched and started threads asking about power steering whining and better braking and got nothing but a bunch of charts and graphs and people saying it is what it is. That truck stops ten times better than my Excursion and yes, everything is done correctly. My steering is fine but as Jack mentioned at low speeds there’s a lot of power steering pump whining and the brakes just don’t stop that heavy rig as well as I thought they would with all the upgrades I did. It’s not a stock truck so I don’t want to hear about Motorcraft pads and rotors should stop it on a dime or that I didn’t bleed the brakes right or the fluid is wrong. I want to hear my tires bark like in the video when he stops at the very end.
 
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Old Jun 3, 2019 | 05:25 PM
  #17  
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well did my flush today . sorry no video . started with back flushing the oil cooler ,then the heater core . the tool did work , got some debris out of the
oil cooler . flushed with just tap water and about 25 psi of air .then blew out both the oil cooler and heater core with just air . then flushed the system with
tap water for awhile ,then flushed with about 25 gal. of distilled water. refilled system with rotella elc ec-1 rated concentrated coolant and distilled water.
deltas were pretty good at idle then peaked at 12 going 70mph and 90 degrees out , I am hoping it just needs bled some more .
 
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Old Jun 3, 2019 | 05:32 PM
  #18  
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From: Texas
Originally Posted by tango54464
well did my flush today . sorry no video . started with back flushing the oil cooler ,then the heater core . the tool did work , got some debris out of the
oil cooler . flushed with just tap water and about 25 psi of air .then blew out both the oil cooler and heater core with just air . then flushed the system with
tap water for awhile ,then flushed with about 25 gal. of distilled water. refilled system with rotella elc ec-1 rated concentrated coolant and distilled water.
deltas were pretty good at idle then peaked at 12 going 70mph and 90 degrees out , I am hoping it just needs bled some more .
Sorry for the thread hijack...
How did you flush it? Did you remove both or at least one block drain too? I got about a half cup of casting sand out of mine when I flushed it and most came from the block drain hose, not the lower radiator hose. Deltas were 3-4 degrees after.
 
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Old Jun 3, 2019 | 05:37 PM
  #19  
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Originally Posted by tango54464
well did my flush today . sorry no video .
Unacceptable!!!

 
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Old Jun 3, 2019 | 06:43 PM
  #20  
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SD, I don't keep track of everyone's vehicles. What tires do you have on that?
 
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Old Jun 3, 2019 | 06:53 PM
  #21  
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Originally Posted by TooManyToys.
SD, I don't keep track of everyone's vehicles. What tires do you have on that?
The 305/70R18 Cooper Discoverer STT PRO has a diameter of 35.08", a width of 12.4", mounts on a 18" rim and has 592 revolutions per mile. It weighs 71 lbs, has a max load of 3750 lbs, a maximum air pressure of 65 psi, a tread depth of 21/32" and should be used on a rim width of 8.5-10".
 
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Old Jun 3, 2019 | 08:48 PM
  #22  
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Originally Posted by SmackDaddy
At this point I’ll try anything, I’ve searched and started threads asking about power steering whining and better braking and got nothing but a bunch of charts and graphs and people saying it is what it is. That truck stops ten times better than my Excursion and yes, everything is done correctly. My steering is fine but as Jack mentioned at low speeds there’s a lot of power steering pump whining and the brakes just don’t stop that heavy rig as well as I thought they would with all the upgrades I did. It’s not a stock truck so I don’t want to hear about Motorcraft pads and rotors should stop it on a dime or that I didn’t bleed the brakes right or the fluid is wrong. I want to hear my tires bark like in the video when he stops at the very end.
Same with tires, not sure the other upgrades.

Anyway, yeah, another chart, thumbnail calculator version. I may have done similar before, there are several ways. Rolling radius leverage over rotor radius. You either up the pedal effort, alter the clamping pressure (Caliper piston size) or change the friction material unless you want to do as we did in the OE designs - more weight capacity or larger tire = larger rotor diameter. And that's not easy or cheap. The downside, most higher friction materials move the friction bell curve higher, and with an unladen truck that hasn't gotten much heat into the friction and rotor, the friction may be the same or lower coefficient than standard duty friction material.

The '05 design got larger rotor 0.2" slightly larger calipers, and about half that friction material increase so it could handle the new GVW and tire sizes. No change in thermal ability and actually ran hotter than '99 design level with a higher bias towards the front brakes (less rear axle skid prone empty). The friction moved to 0.35.




 
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Old Jun 3, 2019 | 09:23 PM
  #23  
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Originally Posted by SmackDaddy
At this point I’ll try anything, I’ve searched and started threads asking about power steering whining and better braking and got nothing but a bunch of charts and graphs and people saying it is what it is. That truck stops ten times better than my Excursion and yes, everything is done correctly. My steering is fine but as Jack mentioned at low speeds there’s a lot of power steering pump whining and the brakes just don’t stop that heavy rig as well as I thought they would with all the upgrades I did. It’s not a stock truck so I don’t want to hear about Motorcraft pads and rotors should stop it on a dime or that I didn’t bleed the brakes right or the fluid is wrong. I want to hear my tires bark like in the video when he stops at the very end.
How did you refill the system? I had a whiner in the truck I drive day to day and when I reassembled the steering of the project truck I used the core parts for it
and the whine was gone and even the DD truck does not whine any more. The one thing I did do was a vacuum bleed after filling thereservoir on both trucks.
Both are quiet.
Originally Posted by tango54464
well did my flush today . sorry no video . started with back flushing the oil cooler ,then the heater core . the tool did work , got some debris out of the
oil cooler . flushed with just tap water and about 25 psi of air .then blew out both the oil cooler and heater core with just air . then flushed the system with
tap water for awhile ,then flushed with about 25 gal. of distilled water. refilled system with rotella elc ec-1 rated concentrated coolant and distilled water.
deltas were pretty good at idle then peaked at 12 going 70mph and 90 degrees out , I am hoping it just needs bled some more .
Check the top tank of the radiator for debris to see if maybe some is hanging out there.
Also both block drains do need to be removed.

SrMasterTech has some good videos on flushing.



6.4 RadVac coolant filling
.

 
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Old Jun 4, 2019 | 03:20 AM
  #24  
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unfortunately I was unable to remove the block plugs , they were seized in the block and started to
strip out . so I removed the radiator drain plug and just ran tap water through the degas bottle for awhile
with engine running. then flushed with about 25 gallons of distilled water.
 
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Old Jun 4, 2019 | 04:53 AM
  #25  
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From: Spanaway
That is likely the source of the problem.
 
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