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I have a 96 ford f150 5.8L E4OD transmission with 169,000 miles on it. About 9 thousand miles ago i had the trans rebuilt and it hasn't been right ever since. It wont pick a gear. There is plenty of fluid it shifts alright from 1 to 2 and then its high rpm to get into third and if i want to get it into 4th i have to floor it and let off really quick. Even if I do this it will stay for a little while and then it will neutral out back into 3rd. I have replaced the solenoid pack, Neutral Safety Switch and the TPS. Also if i am on the free way and hit the overdrive off at about 70 it will kick it down into second and i have to floor it to get it into third but it wont stick. I have changed the fluid once and pulled the pan twice to see if i was getting clutch material in the bottom and there was nothing both times. Some times it will go into limp mode and shift perfect except for a hard shift from 1st to 2nd. I just replaced the vss in the rear diff as well and that seemed to help a lot but hasn't completely fixed it along with that i checked my brake lights and i had one out, i replaced that and it is a little more willing to shift but still wont stick. When I hit 40mph it should be shifting into fourth but it doesn't until I floor it and let off really quick. It will shift fine when I do that but then the tranny will neutral out and drop back into third. Also when I turn my O/D off it will shift down into second and won't stick in third no matter what speed I'm going. I chose to rebuild it because I had to do the oil pan gasket on the motor and the tranny was coming out anyways.
Also after the rebuild the transfer case developed a grinding. When I take off from a light you can hear a grinding noise until it shifts or i let off and when it shifts really hard you can hear something hit the bottom of my cab.
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