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Old Feb 7, 2019 | 08:30 PM
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Yet another injector thread

I know, i know, Search. I have and there still seems to be conflicting opinions and I’m not sure which way to go. Ive got a 2000 CCLB sitting at almost 350k miles on a mostly stock truck. It has a BTS trans, 4” intake and exhaust and a KC38r turbo with a .84 housing. I also have a Hydra in the truck so other than needing new tunes i should be set there. I tow on occasion but have yet to pull more than 10k, probably closer to 8K with the usual being a bit less. I will be plowing with the truck next winter if thats gonna make any difference and thinking down the road of putting on larger tires with proper gearing. The bit thats still confusing me is which injectors? Many of the threads seem to like the 160/30 single shots. How much better or not would 180/30s be? I dont plan on running the truck with the rpms up a lot but would like some decent power to get up and go when needed. What are yalls thoughts on which way to go and why? I get the basics of the injector sizing but will there be that much of a difference between the 2 or is there another, better option i should be looking at?
 
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Old Feb 7, 2019 | 08:33 PM
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I have 160/30, but the conventional wisdom of late indicates 160/80.
 
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Old Feb 7, 2019 | 08:53 PM
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160/80 so that if needed during higher RPMs the injectors can dump the fuel quicker, in the narrower time window?
 
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Old Feb 7, 2019 | 09:27 PM
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My understanding is that 160/XX are easier to tune. Anything bigger it gets more difficult. From what I've read on the forum over the years 160/80 or 160/100 are preferred over smaller. Single shots are noisier than splits but singles get a hair better fuel mileage. Hopefully those with more experience will jump in shortly
 
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Old Feb 7, 2019 | 09:27 PM
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With your built trans you could probably go bigger, your only limitation is probably the .84 AR housing. I would go with 180/30 like the manufacturer recommends.
 
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Old Feb 7, 2019 | 10:01 PM
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That was the way i was leaning. Seemed like a good power level while utilizing the parts my truck has. Im hoping th new injectors will help with my cold starts and not so good mileage.
 
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Old Feb 7, 2019 | 10:09 PM
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Originally Posted by Eaglescout94
That was the way i was leaning. Seemed like a good power level while utilizing the parts my truck has. Im hoping th new injectors will help with my cold starts and not so good mileage.
They will.

My truck wouldn't fire under 40F unless I plugged it in. New injectors fire right up at 0F with one glow plug cycle, not plugged in. Still runs like **** until it warms up but man is it nice hearing it start!!
 
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Old Feb 7, 2019 | 10:13 PM
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Mine would start plugged in but if it wasn’t it hated it. Missing on a couple for a few seconds, tons of white smoke. We had a cold snap a week ago or so and even plugged in, oil temp was around 50, it would not start, i could hear it trying on 1 or 2 cylinders but it wasn’t having it. When it gets new injectors its getting new glow plugs and all the related valve cover wiring for everything just because.
 
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Old Feb 8, 2019 | 01:17 PM
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Originally Posted by Eaglescout94
Many of the threads seem to like the 160/30 single shots. How much better or not would 180/30s be?
About 20cc better . Seriously though...

I don't remember where I read it but IIRC the "rule of thumb" is 2HP/cc (that's overall...not for each injector). Using that basis you're looking at 40 more horespower than 160cc injectors which is 40 more horsepower than stock 140cc injectors which have ~50 more horsepower in them with good aftermarket tuning (depending on engine health and injector condition). Theoretically that puts my 160cc injectors close to 100 more HP than stock (injectors and tuning) which is a bump of 40%...theoretically.

"Performance" is a subjective term and it involves more than just power. Tuning plays a big part in how power is delivered.

There's plenty of good reading on the subject and agony that will go along with the knowledge gained. Here's one I came across that is the same vein as what you're asking: https://www.ford-trucks.com/forums/1...injectors.html

Everybody has their criteria and what is acceptable to one is not to another. The only caveat I will say is that P.I.S. has changed ownership since that thread. I bought injectors from them in 2017 and I will never do business with them again.

Besides experiences shared by those of us who have already gone down this road talk to vendors too. Find out what has been successful for them in what you are interested in (injector builders and tuners). Everybody has success with some combo (size, nozzle, tuning) and you may find the ones who have it dialed in for what you want.

Just my .02
 
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Old Feb 8, 2019 | 02:00 PM
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Looks like I’ll have a bit of reading to do tonight. I’m looking at buying from Full Force Diesel for the injectors, glowplugs and wiring, mainly because when looking at other sites like riff raff, they sell either new injectors or full force rebuilds and the price is the same as elsewhere with the lowest core charge. I decided to stay away from PIS, I tried to look at their wet and it was down and when I looked at their Facebook page there were a lot of recent bad reviews. Tuning was gonna be my next question actually. When I go to place the order I have the option of a reflash for my hydra or buying new tunes from a multitude of companies. What is the big difference between a reflash and the custom/ more expensive tunes?
 
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Old Feb 8, 2019 | 02:34 PM
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Full Force was a close second choice when I was looking for injectors.

Did you buy your Hydra with the tunes on it or did you use a laptop to "load" the tunes on on your Hydra? If you bought it with the tunes on there I think they're stuck there unless you send your Hydra in but I'm not 100% sure on that.

Reflash - send in your Hydra and have the vendor load the tunes then send it back to you.

Vendors will have "standard" tunes that they can tweak for your truck and are for stock injectors. If you have a special request that requires more effort on their part or you have deviated from a pseudo-stock-ish setup (e.g. single-shot injectors) that requires more R&D time then you are in the "custom" world and the price goes up.

Your Hydra is easily programmable by you so there should be no need to reflash your Hydra (except for maybe the issue above). The vendor will encrypt the tuning file(s) with your Hydra serial number and send (them) it to you. This gives you the flexibility to load the tune(s) yourself in your driveway (or anywhere you have internet connectivity). This prevents any down time and lets you load/move your tunes to your liking.

Each tuner has a different policy. Some will update your tunes if you buy something new (and maybe only if you buy the parts through them), some only do it for a certain amount of time after you purchase the tunes, and some will do it longer than that.

PHP is the one who has the platform (Hydra) but many other tuners write for it too (Gearhead, JeliBuilt, 1023, Swamps, etc.) so the world is your oyster.

NOTE: if you bundle your order (injectors and tunes) be sure to find out the specifics. When I bundled mine the vendor was the purchaser so any revisions/issues had to go to through the injector shop since they "purchased" the tunes. I have since resolved that issue but it was a frustrating year-long issue. I would have gladly ponied up the extra dough to save myself that headache.
 
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Old Feb 8, 2019 | 03:26 PM
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I bought the Hydra with a couple of the tunes on it but went back in and changed a couple out since they were the wrong ones and added some more. That’s the part that confuses me is there is the option to reflash for free or buy tunes from a multitude of writers. And the price range is a large one, $60 to $240 or something like that. My understanding was I can have the tunes emailed to me and I reload them in place of the old ones in my truck sitting in the driveway or wherever I have internet
 
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Old Feb 8, 2019 | 03:29 PM
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Originally Posted by Eaglescout94
My understanding was I can have the tunes emailed to me and I reload them in place of the old ones in my truck sitting in the surveyor wherever I have internet
This is correct. Use the Hydra Flash software you downloaded when you moved the tunes around in order to upload/replace existing tunes.

 
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Old Feb 8, 2019 | 03:44 PM
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So what is the difference between the free reflash and the paid listings in a drop down menu when looking at buying injectors? There were listings from several brands that I recognized but can’t remeber at the moment other than the low smoke tunes
 
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Old Feb 8, 2019 | 04:07 PM
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Originally Posted by Eaglescout94
So what is the difference between the free reflash and the paid listings in a drop down menu when looking at buying injectors? There were listings from several brands that I recognized but can’t remeber at the moment other than the low smoke tunes
From Full Force's website:

Reburn my chip for free: If you have a TS or hydra we'll put our tunes for the injectors on your chip. Leave the add a chip to no thanks. Then select "free reflash" meaning you send us your chip (TS or Hydra) and we reprogram and send it back to you.

Looks like they'll give you at least a couple of tunes for free for whatever injectors you buy as long as you send them your chip/Hydra to burn them directly to your tuner.
 
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