Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

CEL bonanza

Thread Tools
 
Search this Thread
 
Old Feb 1, 2019 | 12:15 PM
  #1  
Dogdare's Avatar
Dogdare
Thread Starter
|
Cross-Country
Joined: Jun 2011
Posts: 97
Likes: 1
From: Southern New Mexico
Red face CEL bonanza

So, I had some issues with my battery terminal clamps just not being very secure anymore, so I decided to replace all my battery cables (positive and negative). Kind of a PITA, but nothing too bad. Since then, I've hit the motherload of glow plug related CELs, one for each glow plug, P0671 through P0678.

I've never had any glow plug issues, let alone 8 glow plug issues, so no doubt I'm at fault for having forgotten to reconnect a power cable for the GPCM. Where does the GPCM get its 12V from? Is it at the starter relay? I thought I was diligent in paying attention to every cable I disconnected so that I'd know where it went when reconnecting, but spacing the project out over two weekends clearly didn't help. Yes, I'm an idiot.


thanks,
Herb
 
Reply
Old Feb 1, 2019 | 01:37 PM
  #2  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
California or non-California emissions? Check sticker underside of hood. There are significant differences in the glow plug control circuits between the two. California uses the module while non-California uses a simper relay.
 
Reply
Old Feb 1, 2019 | 01:55 PM
  #3  
Dogdare's Avatar
Dogdare
Thread Starter
|
Cross-Country
Joined: Jun 2011
Posts: 97
Likes: 1
From: Southern New Mexico
Originally Posted by projectSHO89
California or non-California emissions? Check sticker underside of hood. There are significant differences in the glow plug control circuits between the two. California uses the module while non-California uses a simper relay.
CA compliant, but for what its worth, I think all Excursions were CA compliant. Just one of the weird things Ford did with Excursions compared to the F series.


herb
 
Reply
Old Feb 1, 2019 | 03:07 PM
  #4  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Okay, I seem to recall hearing that before. I'm just going off the documentation in the EVTM and it shows two variants.

Don't know if it's mechanically possible (the connectors look to be physically the same in the EVTM), but can one hook the two connectors to the GPCM backwards?
 
Reply
Old Feb 1, 2019 | 03:34 PM
  #5  
Dogdare's Avatar
Dogdare
Thread Starter
|
Cross-Country
Joined: Jun 2011
Posts: 97
Likes: 1
From: Southern New Mexico
Originally Posted by projectSHO89
Okay, I seem to recall hearing that before. I'm just going off the documentation in the EVTM and it shows two variants.

Don't know if it's mechanically possible (the connectors look to be physically the same in the EVTM), but can one hook the two connectors to the GPCM backwards?
When I was replacing my positive and negative battery cables, I didn't touch or disconnect any of the GPCM connectors.


Herb
 
Reply
Old Feb 1, 2019 | 05:06 PM
  #6  
dangrus's Avatar
dangrus
Freshman User
Joined: Jul 2018
Posts: 27
Likes: 0
I was researching what people have done for upgraded battery cables and I ran across a thread referencing something hooked up for diesels. I didn't bookmark the thread because mine is gas. But, the guy had another cable that I didn't have to the top of the engine for the pump or glow plugs. Hope that helps.....
 
Reply
Old Feb 1, 2019 | 06:12 PM
  #7  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Did you hook all the smaller wires back up to the correct terminal on the starter relay, assuming you replaced that cable to the battery(ies)? Two of those wires are fuse links that feed the ALWAYS HOT power to the GPCM on pin 3 of both of the GPCM connectors.

That's the only connection I can see that might logically have been disturbed during a battery cable replacement.
 
Reply
Old Feb 1, 2019 | 07:36 PM
  #8  
Dogdare's Avatar
Dogdare
Thread Starter
|
Cross-Country
Joined: Jun 2011
Posts: 97
Likes: 1
From: Southern New Mexico
Originally Posted by projectSHO89
Did you hook all the smaller wires back up to the correct terminal on the starter relay, assuming you replaced that cable to the battery(ies)?....
That's where I think I messed up. Shouldn't be too hard to figure out, but does anyone have a diagram of what cables go to what posts on the starter relay? That would help confirm things.


Herb
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 1, 2019 | 09:41 PM
  #9  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Well, all of the "little" wires (except the one that goes to the S terminal) have to go on the same post with the big red one that goes to the battery(ies). If any of them are on the relay stud with the other big wire that goes to the starter, then they're in the wrong spot and would only get power while cranking.
 
Reply
Old Feb 2, 2019 | 12:00 AM
  #10  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

The GPCM is in the middle of the B+ wire that runs from the back of the alternator over to the relay on the fender. There is a tap off that 8 gauge wire to feed the GPCM. So, it gets power from the batteries when the truck is off, and the alternator takes over from the other side when the engine is running. The B+ wire comes off the alternator and joins the main engine harness going across the top of the engine, then pops out of the harness over the passenger side valve cover.

I agree with SHO...you hooked up the wires on the starter relay wrong most likely.
 
Reply
Old Feb 26, 2019 | 07:08 PM
  #11  
Dogdare's Avatar
Dogdare
Thread Starter
|
Cross-Country
Joined: Jun 2011
Posts: 97
Likes: 1
From: Southern New Mexico
Originally Posted by projectSHO89
Did you hook all the smaller wires back up to the correct terminal on the starter relay, assuming you replaced that cable to the battery(ies)? Two of those wires are fuse links that feed the ALWAYS HOT power to the GPCM on pin 3 of both of the GPCM connectors.

That's the only connection I can see that might logically have been disturbed during a battery cable replacement.
Yep, missed the smaller wire to the starter relay. All good now (well except for the new leak spraying fuel all over the underside of my hood).


Herb
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mcali2
1994.5 - 1997 7.3L Power Stroke Diesel
38
Sep 22, 2018 04:27 PM
Walleye Hunter
1999 - 2003 7.3L Power Stroke Diesel
4
Apr 9, 2016 08:39 AM
swimlvr591
1987 - 1996 F150 & Larger F-Series Trucks
1
Sep 6, 2010 12:49 AM
watermanh
1994.5 - 1997 7.3L Power Stroke Diesel
4
Jan 3, 2006 09:24 PM
barebackjake
1999 - 2003 7.3L Power Stroke Diesel
4
Sep 10, 2005 11:29 AM




All times are GMT -5. The time now is 07:29 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE