Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Walker BTM install

Thread Tools
 
Search this Thread
 
Old Dec 31, 2018 | 11:27 AM
  #1  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Walker BTM install

Use exhaust c-clamps or weld ur in place?
 
Reply
Old Dec 31, 2018 | 11:33 AM
  #2  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,354
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
C-clamps all the way... Well, as long as the overlap joints are good and strong.

I see no problems at all with clamps in place of welding because the overlap is usually 2-3" of pipe and then perhaps a lap clamp. My MBRP came with clamps and slip joints, most aftermarket exhaust kits are clamps with slip joints.

Just my two pennies worth...
 
Reply
Old Dec 31, 2018 | 09:36 PM
  #3  
Lewis50's Avatar
Lewis50
Mountain Pass
15 Year Member
Joined: Mar 2007
Posts: 163
Likes: 9
I would spend a little extra and use lap joint or butt joint clamps, either stainless or aluminized steel. These joints hold well and if you ever have to replace or remove the muffler they will allow you to do it without tearing up the exhaust pipe and/or muffler. These clamps don't crimp the metal and will save your sanity in the future, just ask Sous if he enjoyed bending, prying, and cussing when he had to re-engineer his down pipe juncture with the exhaust pipe. I have used them on several vehicles over the years and they are a gas tight, reliable alternative.
 
Reply
Old Jan 1, 2019 | 12:39 AM
  #4  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
I had mine welded in. Possibly the first mod I did to the truck. IIRC the BTM was $48 and the weld labor was $50, lol. There was a bit of the exhaust pipe either before or behind the muffler, an S shape, that was cut off and inverted (up or down not end to end) to make it line up perfectly straight. I had access to a good muffler shop that built a complete, beautiful dual exhaust to accommodate headers on my '75, so it was an easy choice. Plus I hate working on exhausts.

Welding means nothing can come loose. Still waiting for the BTM to rust through so I can have them bend up a 4" setup with a big honkin' FTE resonator.
 
Reply
Old Jan 1, 2019 | 01:44 AM
  #5  
binuya's Avatar
binuya
Fleet Mechanic
15 Year Member
Liked
Joined: Nov 2008
Posts: 1,573
Likes: 4
From: Seattle
Club FTE Silver Member

Amazon Amazon

Clean, tight 360 degree seal, easier to remove if necessary, and at $12 each, relatively cheap.
 
Reply
Old Jan 1, 2019 | 08:23 PM
  #6  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Had Oreillys come thru with the clamps at 3.59ea. But, with shop(bro work place) closed and my damn sawzall in bullhead, gotta sideline job til mid next week. Its 1st of year and now xmas lights need tore down. Going the, use the clamp to secure for welding, then remove clamps for l99 stock muff re-install
Acquired the btm thru ebay which was a Summit ad. 63.99 std.
Found out more of that S pipe. Cant screw them 2 cuts up or SOL. Will take pics for the viewing audience
 
Reply
Old Jan 28, 2019 | 11:08 PM
  #7  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Breathing Better

Took a month, but her lung can breathe easier. Me and my bro knocked it out and rearend fluid change..

Goin Up

Walker with clamps..3.5\"

Old muffler out

Outlet

Cuts made just past welds to save the S section

Walkers' new home

Amount cut off on inlet side of muffler for correct fit
 
Reply
Old Jan 29, 2019 | 10:58 AM
  #8  
dmd's Avatar
dmd
Tuned
15 Year Member
Joined: Apr 2009
Posts: 394
Likes: 1
From: DFW
That stock muffler is a power robber, inside pipes are 3-inch
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 29, 2019 | 12:03 PM
  #9  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Maybe 3" I.D. because the walker needed some persuasion to fit on the stock exhaust.
here's what i ordered..little whistle at idle but soinds purdy good getn on it
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kbarbee95
1999 - 2003 7.3L Power Stroke Diesel
6
Jan 30, 2015 09:26 PM
heygibb
Aerostar
8
Jun 29, 2010 12:43 AM
erik_bishop
1999 - 2003 7.3L Power Stroke Diesel
3
Aug 7, 2006 08:21 PM
SilverBullet131313
1999 - 2003 7.3L Power Stroke Diesel
10
Aug 23, 2005 12:49 PM
allamericanman
1987 - 1996 F150 & Larger F-Series Trucks
7
Jul 25, 2004 10:43 AM




All times are GMT -5. The time now is 02:31 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE