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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

AC questions ????

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Old Dec 29, 2018 | 09:48 PM
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AC questions ????

Truck is a 81 F100 with a 300 six and factory AC.

When I was replacing the condenser I pulled the hose off the old one that would go to the evap.
When I got the hose off there was a orifice type thing in the condenser tube?
It is not the orifice tube as that looks to be in the tube of the evap.

So could that be a filter? It was clean. If so should I leave it in the new condenser? I will be using anew orifice tube, the old one looks clean also but going from R12 to 143a I should change it.

The other question I have is with the compressor.
The truck used the big ugly York compressor and I want to switch to the smaller Sedan compressor.
I know they make bracket kits for this swap but what do you have to do for the hoses to hook up?
I am guessing you cant use the hoses for the York and I am not sure if I can use the hoses from a later model truck as I don't know if they will hook to the condenser & evap.
Any one know how this all works out?

Thanks for any information you can give.
Dave ----
 
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Old Dec 29, 2018 | 10:11 PM
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Not sure what that mystery piece is. If someone has the thick factory manuals, they may have it in there.

Those big york compressors are built like tanks and seem to last, I would try to keep it. If you want to get rid of it your two choices are to save your old hoses, and find a A/C shop, there is usually one in a larger town that can make their own hoses. They will take the ends on your old hoses and crimp them onto a new hose and they can get new fittings to crimp on the other end that will fit the newer compressor.

Your other choice is to change all the hoses/evap/cond/compressor over to a newer system from the same year.
 
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Old Dec 30, 2018 | 12:33 PM
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Originally Posted by FuzzFace2
Truck is a 81 F100 with a 300 six and factory AC.

When I was replacing the condenser I pulled the hose off the old one that would go to the evap.
When I got the hose off there was a orifice type thing in the condenser tube?
It is not the orifice tube as that looks to be in the tube of the evap.

So could that be a filter? It was clean. If so should I leave it in the new condenser? I will be using anew orifice tube, the old one looks clean also but going from R12 to 143a I should change it.
See post #4 in this thread:

https://www.ford-trucks.com/forums/1...l#post17344406


Sounds like you have found the condenser outlet filter. I still have it on my '84. Per the last post in the same thread, it was deleted by 1986.

 
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Old Dec 30, 2018 | 08:51 PM
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That thing is probably the filter. My '86 didn't come with one. Also the new hoses I bought were chintzy and the fittings were pure chinesium alloy, so having a shop fab up new hose on the old fittings would be solid.
 
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Old Dec 30, 2018 | 09:03 PM
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Originally Posted by kr98664
See post #4 in this thread:

https://www.ford-trucks.com/forums/1...l#post17344406


Sounds like you have found the condenser outlet filter. I still have it on my '84. Per the last post in the same thread, it was deleted by 1986.
Thanks I kind of thought it was a filter but wanted to make sure.
I will also check out that link.

Originally Posted by jackietreehorn
That thing is probably the filter. My '86 didn't come with one. Also the new hoses I bought were chintzy and the fittings were pure chinesium alloy, so having a shop fab up new hose on the old fittings would be solid.
It's not the hose I need to change but may not hurt being I am going to 134a. It is the compressor end of the hoses that would need to change if I was to change from York to Sedan compressor.
Someone said I can use 83-86 hoses as they went to Sedan compressor then but the rest of the system was still 80-82.
Dave ----
 
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Old Dec 31, 2018 | 07:59 PM
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I re-checked Rock Auto for the hoses and found if you go for the 83 - truck they list all the hoses that fit the FS6 compressor, unlike the 80-82 York compressor hoses they only have 1 of.

I did a little more looking into the 83-86 FS6 (sedan) compressor and what I found is unless you get a junk yard one, not recommended, they don't come with the suction or discharge manifolds. That is the little part the hose screws to that is bolted to the compressor.

I spent a few hours with the truck parts CD's to try and find the part numbers and think they are:
suction E1AZ 19E583-A
discharge E1AZ 19E582-A
Think they came with the bolts & gaskets.

I will see where I can get them just in case they don't come with the compressor.
Dave ----
 
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Old Jan 1, 2019 | 08:54 AM
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Fuzz face, I bought all new stuff for my current daily 97 SuperCab. I got my hoses off eBay and they were reasonable and fit and went together well. My old ones were good enough to reuse, but I was changing it all, accumulator, new radiator and clutch fan and water pump and timing chain tensioners, etc. a revamp for a badly neglected SuperCab with 4.6.

From my recent deep dives locally into a/c hoses custom made to Power steering hoses custom made, to alignments, I’m finding no one wants to do much anymore. I made an AN deal with stainless wrapped rubber hose to cure my own power steering hose no one would build me. And hydraulic hose shops can be tough to find. I’m sure most ac shops could help you, but will they if you’re piecemealing the repair out yourself and stopping them from doing whole job and skimming about a grand for their shop.

i talked and went to many collision body shops who refused and told me straight up, they’d only do frame alignment on my sons car if I had them do the remainder of the repair. They had zero interest in $80 an hour shop labor for a couple hours to portapower a spot, align it, and center steering wheel. They’d do it, but also elec mirror, side ground effects, body and paint. So, they wouldn’t take on a portion of the wonky steering that had been aligned twice by one shop, turned down by another major hurry retailer as unalignable. Finally found on old guy who cured the steering and aligned it, $200.

Doing our own repairs on most anything in life is becoming more necessary as more people don’t want to work and most repair places know they only get one good humping in on you. Build a house and see how you feel by the time you’re done or hire a car painted, and you might unfortunately find my comments ring true but sour. You can’t even get hvac and cable companies to show up for appointments or estimates sometimes.
 
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Old Jan 1, 2019 | 09:06 AM
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Sorry, went n curmudgeon rant and forgot to finish. I’d keep it as stock as possible other modern Freon so you can fill yourself. Also, be sure you have a special brass fitting for your vacuum pump. I got vacuum pump from oreilly tool rental deal, it had never been opened, it did not have the fitting. Neither did the one I borrowed. You’ll find this when you get setup and ready to pull vacuum and can’t attach a hose to the vacuum pump. It’s about $12-$15 fitting and hard to find. I can’t imagine getting a shop to cooperate and make custom hoses. The stock ones themselves can be a pain to not cross thread due to weight imbalance of heavy as hell hose completed with melted beer can fittings threaded by some wore out die from 1800 by trained squirrels running iPhone a wheel.
 
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Old Jan 1, 2019 | 09:38 AM
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Originally Posted by FuzzFace2
I did a little more looking into the 83-86 FS6 (sedan) compressor and what I found is unless you get a junk yard one, not recommended, they don't come with the suction or discharge manifolds. That is the little part the hose screws to that is bolted to the compressor.
Maybe you can find a failed Sanden compressor at a junkyard or on eBay and rob the manifolds? Look for a compressor with lots of black debris around the front, indicating the seal has failed. With any luck, the price can be adjusted accordingly. Not sure how else you're going to find them, as there probably isn't much demand for them and thus no aftermarket support, considering they'd typically last forever.

As far as custom hoses, I had no problem getting new hoses fabricated at a custom shop. I think it set me back about $150 for all the hoses. They reused most of the end fittings, but replaced a couple that were worn. They had a wide variety of options for new fittings, so you shouldn't have any trouble getting whatever you need.

Here's the outfit I used, they are a nationwide franchise with several in your area:

http://www.tubesnhoses.com/system-locations



If you're having trouble finding the correct brackets for the swap, here's one option to keep your existing brackets and add an adapter:

York to Sanden A/C Conversion Kit with V-Belt Compressor


$200 for a kit with the compressor that seems to have some sort of hose connections. $50 for just the bracket, although you could probably fabricate one yourself.
 
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Old Jan 1, 2019 | 05:08 PM
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Thanks guys for the information.
The plan right now is to use 83 - 86 4.9/300 six AC parts, (hoses & compressor) that should all work with the 83-86 compressor brackets I was told will be on their way soon.
The hoses & compressor I can get thru Rock Auto. Now I don't have to replace all the hoses, only the ones to the compressor because of the way they bend to connect.
I just feel if I an doing all this work on the system I want new hoses.
Now if for some reason the Rock Auto hoses don't pan out I have links to hose kits (ends & hose) to make up your own. I also have fond a crimper on Amazon to make the hoses so no need to deal with a shop but I will only go down that path if I have to.

Now when I looked up the 83-86 compressor they all did not have any fittings to screw the hoses to? A little more digging I found you had to reuse your old fittings (Ford calls them manifolds).
Even more digging on the parts CD I came up with the manifold part numbers and I was able to find them on line for about $100 ea.
As for hitting junk yards for parts, my work hours don't let that happen with out taking a day or 2 off and that cant happen right now.

So using the 83 - 86 parts off the shelf should get me a working AC system.
Dave ----
 
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Old Jan 1, 2019 | 07:33 PM
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You will have to do your homework, but they sell hose kits that you can make up yourself.

https://www.ebay.com/bhp/a-c-hose-kit


Amazon Amazon
 
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Old Jan 1, 2019 | 08:28 PM
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That crimper is the one I was looking at and that may be the same for the AC hose & fittings, dont remember now.
Dave ----
 
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