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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Seized turbo bolt

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Old Aug 19, 2017 | 09:46 PM
  #16  
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VictorwithaC
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Originally Posted by Byrd.Dog
How did you access the pedestal bolts on the passenger side? I can't even see em'.
if I remember correctly I used a universal and a long extension. I believe I had to remove the egr rubber hose too. Its been a while as my back bolt didnt make it back on the truck either. It wasn't easy to get it out with the pedestal but it is doable.
 
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Old Aug 19, 2017 | 10:03 PM
  #17  
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This is my favorite tool for stuck bolts.
Mini Ductor II Kit MD-700 by Induction innovations New * FREE SHIPPING * | eBay


Oh what fun.
 
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Old Aug 20, 2017 | 02:12 AM
  #18  
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Originally Posted by Yahiko
Too expensive for me att but a mechanic friend bought one last year and swears by it - saves so much time and effort when something like this happens (before it gets so far)
 
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Old Aug 20, 2017 | 04:00 AM
  #19  
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There is always the option to build your own.

DIY is always fun.


Here is a DIY project over at Instructables
http://www.instructables.com/id/12KW-Induction-Heater/
 
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Old Aug 20, 2017 | 11:54 AM
  #20  
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Originally Posted by joe blow
I hope you have tried PB Blaster?

That stuff is FANTASTIC to break stuff losse....let it soak
Toomanytoys mentioned Aerokroil, a study proved it was the best thing off the shelf for removing rusted hardware. Only thing better was ATF/Acetone mixture.

Kroil isn't cheap, but it does work very well.
 
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Old Aug 20, 2017 | 12:44 PM
  #21  
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At home I have the Kroil, at the farm I have the ATF/Acetone for the funky 1950's farm equipment rusty stuff. At home I bought one of small long needle dispenser bottles from McMaster and put Kroil in there so I can use it wisely and not spray everywhere.


 
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Old Aug 20, 2017 | 08:15 PM
  #22  
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Well, I finally got it! Managed to pry the manifold up enough to get the egr cooler out, then was able to access the pedestal bolts. Still was a b*#ch to get the turbo assembly out & managed to break the plastic tube on the oil filter housing base off in the process. Then had the bottom bolt from the uppipe to the turbo flange seized! Had to pull the whole flange & uppipe assembly , then cut off the bolt head. This damn 6.0 wasn't wanting to give up that egr cooler!
 
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Old Aug 20, 2017 | 08:40 PM
  #23  
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The 17mm remover didn't work then


Some guys have TAC weld a socket to that bolt just something to think about for others searching threads for this. Issue
 
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