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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Wiring issue???

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Old Jun 17, 2017 | 03:42 PM
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Wiring issue???

i just bought a 1980 f150 with a 86 frame and this truck has a wiring issue I just can't figure out. The truck starts and runs fine, but if the lights are on you can't shut the truck off with the key. As soon as you shut the lights off the ignition works fine. Any ideas on what could be going on??
 
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Old Jun 17, 2017 | 05:43 PM
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The headlight switch and associated wiring are frequently the cause of problems. Check out the headlight switch and the wires connected to it to see of the wires are melted. If. So one may have shorted with the ignition wire. You can see the schematics here: 1981 EVTM - ???Gary's Garagemahal.
 
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Old Jun 17, 2017 | 06:21 PM
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Thanks, I'll have a look tomorrow
 
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Old Jun 17, 2017 | 07:36 PM
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Another experiment you can try; If you have some jumper cables, hook one end to the negative battery cable and hook the other end to a place on the radiator support that you can get a ground. See if that makes any difference.
 
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Old Jun 18, 2017 | 05:57 AM
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I don't think that's the issue, I replace all the cables from the battery to the starter solenoid to the battery and from the battery to the engine to the frame to the rad cradle Because I also thought that might of been the problem
I also pulled the harness from under the hood to the tail lights and fixed any broken wires thinking that might of been the problem but it wasn't
 
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Old Jun 18, 2017 | 07:41 AM
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If you do not think it's a ground, then it will have to be 12v crossing over somewhere like Gary said. He is also correct, the tan/white that feeds the running light circuit to the headlight switch likes to overheat and melt.

If you want to test the tan/white melted wire theory, take the running light fuse out, then see if the problem goes away. Of course your running lights won't work like this but you will have a good clue as to where the problem is located. Your headlights should still work with this fuse out.
 
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Old Jun 18, 2017 | 05:35 PM
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Originally Posted by Gary Lewis
The headlight switch and associated wiring are frequently the cause of problems. Check out the headlight switch and the wires connected to it to see of the wires are melted. If. So one may have shorted with the ignition wire. You can see the schematics here: 1981 EVTM - ???Gary's Garagemahal.
I checked the light switch and all the wires from the steering column To the fuse block nothing looks burnt and rubbed threw.
 
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Old Jun 18, 2017 | 05:41 PM
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Originally Posted by Franklin2
If you do not think it's a ground, then it will have to be 12v crossing over somewhere like Gary said. He is also correct, the tan/white that feeds the running light circuit to the headlight switch likes to overheat and melt.

If you want to test the tan/white melted wire theory, take the running light fuse out, then see if the problem goes away. Of course your running lights won't work like this but you will have a good clue as to where the problem is located. Your headlights should still work with this fuse out.
i couldn't find a tan/white wire, but I will plug everything back in tomorrow and I'll pull the fuse to see what happens. I haven't really ruled out the ground wires I just changed them on this truck because they were in bad shape, but thanks for the input
 
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Old Jun 19, 2017 | 03:39 PM
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I'm checked every wire in the truck and I didn't see anything that was melted, rubbed threw or broken. All I have left to do is start replacing switches I guess. I had to order the light switch, it should be in tomorrow. Anyone have any other ideas?
 
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Old Jun 19, 2017 | 03:55 PM
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Originally Posted by Kevsf150
Anyone have any other ideas?
Did you try pulling the fuses as suggested in post #6? I haven't seen any mention of running that test. Duplicate the fault and try that.
 
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Old Jun 19, 2017 | 04:42 PM
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Also, I've seen wires that look good but were not. I would check them with a meter.
 
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Old Jun 20, 2017 | 01:05 PM
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So I changed the light switch and now I can shut off the truck with the lights on, but I found another issue. When the truck is running the marker lights are dim. If I turn the key just a little bit the lights get bright. Could I have a faulty ignition switch or could something be wore out?
 
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Old Jun 20, 2017 | 01:28 PM
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The ignition switches are bad for not sitting in the right place and also getting wore out. I would replace the ignition switch. Hint: It's under the dash.

Take the cover off the column near the cluster

Disconnect the little tube with the string in it that works your PRND21 indicator

Take the two bolts out on the u-clamp that holds the column to the dash

Drop the column down and let the steering wheel sit on the seat. You can then see and get to the ignition switch

I would also spray a little wd40 into the key mechanism so it works freely.
 
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Old Jun 20, 2017 | 01:33 PM
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Ignition Switch - ???Gary's Garagemahal
 
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Old Jun 20, 2017 | 01:37 PM
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Originally Posted by Kevsf150
So I changed the light switch and now I can shut off the truck with the lights on, but I found another issue. When the truck is running the marker lights are dim. If I turn the key just a little bit the lights get bright. Could I have a faulty ignition switch or could something be wore out?
Originally Posted by Franklin2
The ignition switches are bad for not sitting in the right place and also getting wore out. I would replace the ignition switch. Hint: It's under the dash.

Take the cover off the column near the cluster

Disconnect the little tube with the string in it that works your PRND21 indicator

Take the two bolts out on the u-clamp that holds the column to the dash

Drop the column down and let the steering wheel sit on the seat. You can then see and get to the ignition switch

I would also spray a little wd40 into the key mechanism so it works freely.
ok thanks I'll replace it. Another part they won't carry instock, gotta love these old trucks lol
 
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