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Hey guys, I'm having trouble getting my intercooler installed on my truck. The driver's side pipe is hitting my ac line, and I can't get either one to coexist happily.
Just be VERY careful not to bend back and forth too much. Try to eyeball as much as you can and have a plan of where you want it to go, then bend it. Aluminum break easy when you go back and forth with it.
Yep, I had to bend mine too. I also had to bend the power steering line a little to get it out of the way, and I had to cut and move the post coming off of the battery tray that holds the air box in place. If you have a 6637 and no air box, then just remove it. You can kind of see how mine fits in these pics... https://www.ford-trucks.com/forums/1...l#post16599815
It is either 1/4" or 3/8" NPT, can't remember for sure. I used the plug from the side of the water pump in mine. It's the same size. Plus I drilled and tapped the two hose fittings for 1/8" NPT; one got a plug and the other got my boost gauge.
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