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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Boost leak only under hard accel

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Old Nov 29, 2016 | 11:42 AM
  #1  
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Boost leak only under hard accel

This is a little hard to explain.....

I've noticed what sounds like a boost leak in my 03, it really sounds like its coming from the firewall area but by looking at the up pipe the best I can it don't see any signs of an obvious leak.

I tightened up all my intercooler clamps some were surprisingly a little loose and I thought last night that was my issue but it was not.

It sounds like an intense amount of air being pushed out of something-thing is it wont do it all the time and sometimes it seems worse then others.....

Is is possible I have a tiny crack in my up pipe and it only leaks under a heavy boost situation?

Could it be possibly one of my intercooler boots has ripped slightly?
 
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Old Nov 29, 2016 | 12:15 PM
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It's a ways away from where you describe, but pull your air cleaner. Under it is two rubber grommet mounts, and it rides on your cold side plastic intake. Over time, it wears a hole in that plastic up pipe and the sound can be deceiving.
 
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Old Nov 29, 2016 | 01:49 PM
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If those are the original boots on the truck, you might have an issue with the boot right off the turbo hot side. Mine turned to mesh. Couldn't feel a tear in the boot, but, once I got it off I could see the boot looking like a mesh. Add boost to the boot and it would expand the mesh and leak. It also was on the back side of where I couldn't see. New boots from RiffRaff diesel solved it.

If you think you have a leak on the exhaust, you can put a piece of string on a rod and hold it up to the exhaust system and see if the string blows around.
 
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Old Nov 29, 2016 | 01:56 PM
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Originally Posted by r2millers
It's a ways away from where you describe, but pull your air cleaner. Under it is two rubber grommet mounts, and it rides on your cold side plastic intake. Over time, it wears a hole in that plastic up pipe and the sound can be deceiving.

X 2. I would almost put money on it, had I not spent all my money on Christmas already.

I had this EXACT issue not too long ago.

Here is the link to the threads for you to take a look at. Hope it helps.

This is the thread I started when I heard the problem:

https://www.ford-trucks.com/forums/1...nder-hood.html

This is the thread I started on how I fixed the problem w/ pics:

https://www.ford-trucks.com/forums/1...placement.html

Good luck!!

Thanks - Preston
 
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Old Nov 29, 2016 | 02:12 PM
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He mentioned it being an 03, which does not have plastic cold side pipes. Those began in 05.

Yes, his handle says 2006powerstroke90.
 
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Old Nov 29, 2016 | 06:52 PM
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i have a similar issue and its the slinky boot under the air filter. mine cracked on the bottom and is soaked in oil
 
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Old Nov 29, 2016 | 07:22 PM
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Riff-Raff... enough said, and the clamps he's got!
 
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Old Nov 30, 2016 | 09:02 AM
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Yes, I have the early 03 if I changed my Username as often as I changed truck Id have a new user name every couple months lol....

I think I am just going to order new intercooler pipes and boots with new clamps, it will clean up under the hood a little better, and hopefully fix the issue.....

If not I guess I will do the up pipe, ill just replace the entire thing, just trying to avoid pulling the turbo for now
 
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Old Nov 30, 2016 | 09:24 PM
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Just to give an update I removed the clamp off the up pipe to the turbo and reclamped it with no change.

So I went ahead and order the intercooler pipe and boots as well as a new up pipe.
 
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Old Nov 30, 2016 | 10:34 PM
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Good Advise guys and x2 for Riff Raff, take a close look at the Map hose too.
 
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Old Dec 10, 2016 | 05:12 PM
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Here's an update: Name:  IMG_0069_zpsczkeje1c.jpg
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The boot was ripped, strange I only noticed a leak at high RPM.

New boots and clamps and intercooler pipes leak is gone!
 
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Old Dec 10, 2016 | 05:34 PM
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Yep, that would do it!
 
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Old Dec 10, 2016 | 05:36 PM
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Yep!

Just drove the truck and what a difference!!!!

Low end power is excellent now. It's like driving a new truck
 
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