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Boost Leak Detector?

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Old Jun 20, 2006 | 01:33 PM
  #1  
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From: pawhuska,okla.
Boost Leak Detector?

read on here awhile back on a method for finding a boost leak. been searching for a time now with no luck. tightened all boots,disconnected WG temporarily,even ordered a back-pressure sensor. (code read from predator).cant really find any exhaust leaks. (looked for black residue). dont know what else to do,can yall help
 
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Old Jun 20, 2006 | 01:46 PM
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Originally Posted by marvinlong
read on here awhile back on a method for finding a boost leak. been searching for a time now with no luck. tightened all boots,disconnected WG temporarily,even ordered a back-pressure sensor. (code read from predator).cant really find any exhaust leaks. (looked for black residue). dont know what else to do,can yall help
Check your 5 way intake pipe for suface protrusions where the boots meet the metal pipe ends. I recommend filing the surface protrusions to get a nice smooth suface and then apply hair spray for sealing and hold. This will eliminate one possible boost loss spot.
Nut
 
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Old Jun 20, 2006 | 06:36 PM
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Check out Cookie88's gallery. i remember seeing a picture of a boost leak detector he made up.
 
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Old Jun 20, 2006 | 11:44 PM
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I think this is what you are looking for: https://www.ford-trucks.com/user_gal...=87281&width=2
 
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Old Jun 21, 2006 | 08:13 AM
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From: pawhuska,okla.
that is exactly what im looking for. just need a component list and how to use it. thanks
 
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Old Jun 21, 2006 | 08:41 AM
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I don't have the actuall component list, but looking at it those are just simple items all avaliable at Home Dopot in the plumbing section. A rubber reducer, end cap drilld for the ball valve that has a fitting for you air compressor.
 
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Old Jun 21, 2006 | 10:23 AM
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From: pawhuska,okla.
yes, but what kind of pressure would i use? simulate the upper pressure limits of boost or a little more?
 
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Old Jun 21, 2006 | 10:34 AM
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just recieved reply from cookies88 with details. hopefully this will keep me from giving to the stealers.
 
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Old Jun 21, 2006 | 11:24 AM
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ok, i presured up the ebpv cannister to 20-25lbs. and the actuator rod does move back and forth. probably a 45deg. arc.
 
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Old Jun 21, 2006 | 06:25 PM
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IF you applied 25 PSI to the intake you're seeing the wastegate actuator rod move, not the EBPV. I assume you did not fnd any air leaks?

The EBPV actuator rod is the one that comes out of the mount pedestal below the turbo. It is actuated by oil pressure and will not move with air applied. To check the EBPV follit the actuator rod from the pedestal out to where it hoos to the butterfly at the turbo's exhaust outlet (probably need to remove the intercooler tube for this). From there you can slide the retaining clip on the rod back towards the turbo and lower the rod straght down to disengage it from the valve.

Once the actuator rod is unhooked you shuld be able to move the butterfly valve freely by hand. If you can not, it is stuck and is the source of your problem.
 
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Old Jun 21, 2006 | 08:19 PM
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From: pawhuska,okla.
no leaks from applying pressure. will try the ebpv tomorrow as darkness has crept up.
 
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Old Jun 24, 2006 | 09:00 AM
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still have not unhooked actuator rod.while trying i noticed the rod and valve move freely without unhooking. it just flops back and forth. i am getting a code P0172(back pressure sensor-low input) tried wiring valve wide open (pulled towards pass. side). test drove WOT and got 5psi boost with 1200deg egt before exiting 3rd gear. have ordered a new back pressure sensor,should be in next week. worried that the actuator rod just flops back and forth with little or no resistance. is that normal?
 
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Old Jun 24, 2006 | 09:24 AM
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worried that the actuator rod just flops back and forth with little or no resistance. is that normal?
No, it isn't. After the truck has been cranked up, and the oil pressure is holding the flap open, can you still move it freely?

When you are replacing the sensor, be sure to clean out the tube it is attached to.
 
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Old Jun 24, 2006 | 09:41 AM
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From: pawhuska,okla.
ok,it holds shut while engine is running. correction on code. it is po472. thanks, i will do that when sensor comes in
 
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