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Will not shift back to 2wd

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Old Oct 16, 2016 | 06:12 PM
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Will not shift back to 2wd

Today was a good day to get the truck ready for the upcoming snow removal season. Cleared some KOEO codes. KOER is another topic. I had a manual hub acting up and fixed that issue. Truck was shifting nice from 2wd to 4wd high. Went for a ride shifting in and out of both modes. Stopped the truck, placed it in N and shifted to 4wd L. Seemed a little tough going into 4wd L. I didn't put a lot of pressure on it but it was more than what I thought should be normal. Drove a bit on it and stopped to bring it back into 2wd. At that time I couldn't pick up 2wd. It will go into 4wd high according to the display and it is in 4wd high. Also the shifter is as far forward as it should be for 2wd, but still in 4wd high. Any advice would be greatly appreciated. Thanks in advance.
 
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Old Oct 16, 2016 | 07:59 PM
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Check to make sure the linkage underneath isn't broken or bent.
 
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Old Oct 17, 2016 | 04:29 AM
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Will check the linkage. Took a peek under there when the problem was occurring but didn't look at the linkage real hard. The shifter lower end appeared to be setting into the appropriate slots for both modes. Thanks.
 
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Old Oct 17, 2016 | 07:47 AM
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If the linkage is okay, the shift fork inside the transfercase may have broke.
 
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Old Oct 17, 2016 | 11:26 AM
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That's what I was afraid of! If that is the case what kind of job is it to repair.
 
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Old Oct 17, 2016 | 12:05 PM
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Did the shifter actually move forward between what "should be" 4HI and 2HI? And do you have manual hubs? If so to both, shift to 2HI (well, what SHOULD be 2HI) again and unlock the hubs (alternately, you can shift to 2HI and reverse for 10-15 feet to unlock the auto centrifugal hubs). Then slide under and see if the forward driveshaft and/or axle shafts turn freely. If so, then the t-case IS shifting to 2WD, and the switch for the light is stuck. Just happened to one of our '95s (the one with fewer miles, ironically). Cheap easy replacement.
 
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Old Oct 17, 2016 | 04:54 PM
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Thanks for that advice madpogue. Will give it a try.
 
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Old Oct 19, 2016 | 06:33 PM
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Originally Posted by madpogue
Did the shifter actually move forward between what "should be" 4HI and 2HI? And do you have manual hubs? If so to both, shift to 2HI (well, what SHOULD be 2HI) again and unlock the hubs (alternately, you can shift to 2HI and reverse for 10-15 feet to unlock the auto centrifugal hubs). Then slide under and see if the forward driveshaft and/or axle shafts turn freely. If so, then the t-case IS shifting to 2WD, and the switch for the light is stuck. Just happened to one of our '95s (the one with fewer miles, ironically). Cheap easy replacement.
Gave my truck some attention today madpogue. I went ahead and unlocked the manual hubs, backed her up as you suggested but the forward driveshaft stayed locked in. I have been having problems with passenger side manual locking hub in the past so I took off the cap to take a peak at it. There was no play in the hub itself, like it was hung up. Backed the truck up and it went into 2wd according to the display. Installed the manual hub cover in two wheel drive and took it for a ride. No problems going from 4wd to 2wd. So I am assuming I have a bad locking hub or it needs a good cleaning. That's the direction I am going. Still it is pretty stiff going into 4wd lo and that may be a plunger issue. I won't force it. I loosened one up on my F350 years ago that was froze up. Unfortunately I don't own the F350 any longer or I would swap out hubs. Any further advice is always appreciated.
 
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Old Oct 19, 2016 | 08:26 PM
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It's a good idea to completely disassemble the linkage and grease all the moving points.
 
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Old Feb 11, 2024 | 01:48 PM
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Originally Posted by madpogue
Did the shifter actually move forward between what "should be" 4HI and 2HI? And do you have manual hubs? If so to both, shift to 2HI (well, what SHOULD be 2HI) again and unlock the hubs (alternately, you can shift to 2HI and reverse for 10-15 feet to unlock the auto centrifugal hubs). Then slide under and see if the forward driveshaft and/or axle shafts turn freely. If so, then the t-case IS shifting to 2WD, and the switch for the light is stuck. Just happened to one of our '95s (the one with fewer miles, ironically). Cheap easy replacement.
Reviving an old thread here, any thoughts on what the problem is if the shifter will NOT move forward to what should be 2WD? It shifts fine between 4HI and 4LO but won’t go forward into 2WD (1997 F250).
 
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Old Feb 11, 2024 | 05:03 PM
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Originally Posted by covetablender
Reviving an old thread here, any thoughts on what the problem is if the shifter will NOT move forward to what should be 2WD? It shifts fine between 4HI and 4LO but won’t go forward into 2WD (1997 F250).
That could simply be an issue with the shifter. You'll need an assistant for this -- slither under the truck and watch the linkage as a helper moves (or attempts to move) the shifter. You'll see there's a pin on the linkage that rides on a detent "plate". It may be hung up there, just needing some lubrication. That's where I'd start looking, anyway.
 
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Old Mar 16, 2024 | 09:31 PM
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Originally Posted by madpogue
That could simply be an issue with the shifter. You'll need an assistant for this -- slither under the truck and watch the linkage as a helper moves (or attempts to move) the shifter. You'll see there's a pin on the linkage that rides on a detent "plate". It may be hung up there, just needing some lubrication. That's where I'd start looking, anyway.
This was the issue. The linkage is not springing back up, after it gets pushed down to go into 4 Lo. Once I push the shift lever down, I can shift between 4 Hi and 4 Lo, but the gate mechanism under the truck blocks it from moving forward to 2wd, because it doesn't pop back up on it's own. I tried lubing it from below the truck and it didn't fix anything. I'm able to tap it up with a hammer from below the truck, and then it shifts between 2wd and 4 Hi no problem. But once I push it down again to get into 4 Lo, same issue - the linkage won't pop back up on its own again.

Next step I'm thinking I'll try to take things apart from inside the cab to see if I can see anything from there. Anyone have any ideas or tips?
 
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Old Mar 16, 2024 | 11:40 PM
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Originally Posted by covetablender
This was the issue. The linkage is not springing back up, after it gets pushed down to go into 4 Lo. Once I push the shift lever down, I can shift between 4 Hi and 4 Lo, but the gate mechanism under the truck blocks it from moving forward to 2wd, because it doesn't pop back up on it's own. I tried lubing it from below the truck and it didn't fix anything. I'm able to tap it up with a hammer from below the truck, and then it shifts between 2wd and 4 Hi no problem. But once I push it down again to get into 4 Lo, same issue - the linkage won't pop back up on its own again.

Next step I'm thinking I'll try to take things apart from inside the cab to see if I can see anything from there. Anyone have any ideas or tips?
I think this is the transfer case shifter you have, so you can see how it works.
 
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Old Mar 16, 2024 | 11:48 PM
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https://www.justanswer.com/ford/3qsh...t-s-stuck.html
 
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