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302 won't stop pinging

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Old Oct 3, 2016 | 07:48 PM
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302 won't stop pinging

Hello, I have a 1994 F-150 that has been having a pinging problem for the summer. It only seems to ping under load going up a hill unloaded or any thing other than flat ground on the highway while towing my boat at 65 mph(have to sometimes slow down to 50 mph). Upper intake manifold gasket was replaced due to a small leak, distributor cap and rotor, MAF sensor has been cleaned and I swapped in a spare I had(no difference), spark plug wires are new and are routed correctly, timing is right on 10 degrees, the fuel pressure is within spec while at idle(hose isn't long enough to tape to the windshield), and the knock sensor was swapped with junkyard one(can't find a new one). It has a small exhaust leak, could this be causing it? Any other ideas of what could be causing it?
 
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Old Oct 3, 2016 | 08:21 PM
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Originally Posted by BeholdenZippy
Hello, I have a 1994 F-150 that has been having a pinging problem for the summer. It only seems to ping under load going up a hill unloaded or any thing other than flat ground on the highway while towing my boat at 65 mph(have to sometimes slow down to 50 mph). Upper intake manifold gasket was replaced due to a small leak, distributor cap and rotor, MAF sensor has been cleaned and I swapped in a spare I had(no difference), spark plug wires are new and are routed correctly, timing is right on 10 degrees, the fuel pressure is within spec while at idle(hose isn't long enough to tape to the windshield), and the knock sensor was swapped with junkyard one(can't find a new one). It has a small exhaust leak, could this be causing it? Any other ideas of what could be causing it?
A few thoughts: Any modifications to the truck?

Does fuel pressure increase when you disconnect the vacuum feed to it? Would certainly be better to test pressure with a load on, a weak pump often won't come up obviously bad with idle tests.

How does the harmonic balancer look? Could it have slipped on you?

Are you sure the knock you hear isn't just the exhaust leak?
 
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Old Oct 3, 2016 | 08:31 PM
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Originally Posted by GoinBoarding
A few thoughts: Any modifications to the truck?

Does fuel pressure increase when you disconnect the vacuum feed to it? Would certainly be better to test pressure with a load on, a weak pump often won't come up obviously bad with idle tests.

How does the harmonic balancer look? Could it have slipped on you?

Are you sure the knock you hear isn't just the exhaust leak?
Fuel pressure increases almost 10 psi without the vacuum line to the regulator. Rear fuel pump is new and it does it on both tanks(92 octane gas makes little difference). The exhuast leak is a rhythmic click while it turns to a rattle that sounds more like pinging. If you know what I mean. The harmonic balancer looks good to me.
 
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Old Oct 3, 2016 | 08:33 PM
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No modifications other than cab lights and slightly larger tires(255/70 r15).
 
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Old Oct 3, 2016 | 10:37 PM
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Did you remove the SPOUT when setting the timing? how is the condition of the sparkplugs? their gap?.
 
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Old Oct 4, 2016 | 02:20 AM
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Heat, lean, to much advance is what causes pinging. My guess is lean. You either still have a vacuum leak or the MAF is bad. Disconnect the MAF it will go into limp mode see if it pings then if it doesn't then I think that will be the culprit.
 
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Old Oct 4, 2016 | 04:59 AM
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Traces of oil getting into the cylinder(s) will cause pinging; the oil effectively lowers the octane rating of the gas.

I had the same problem a couple of years ago. Changing to a colder plug helped........but a leaking intake valve stem seal that was allowing traces of oil into the cylinder, was the cause of the problem.

I had noticed one plug would sometimes look white, & sometimes match the other seven. The white ash was burnt oil coming past the stem seal; the ping slowly got worse.

I replaced it (& all the others while I was in there), & the problem was fixed.

Good luck
 
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Old Oct 4, 2016 | 07:45 AM
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I am not sure when Ford changed the 302 over to the 351W firing order. If your firing order ends in "7-8" you need to make sure the #7 and #8 wires are routed away from each other as much as possible. This was the problem on my 1990 F150 w/302 when it pinged all the time, even on premium fuel.
 
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Old Oct 4, 2016 | 08:11 AM
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Originally Posted by Encho
Did you remove the SPOUT when setting the timing? how is the condition of the sparkplugs? their gap?.
It was a trusted mechanic that did the timing and manifold gasket but he did remove the spout. The timing was set around 12 or 13 degrees but he put back to 10. Condition of the plugs looked good this spring but I will check them again this weekend.
 
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Old Oct 4, 2016 | 08:13 AM
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Originally Posted by wtroger
Heat, lean, to much advance is what causes pinging. My guess is lean. You either still have a vacuum leak or the MAF is bad. Disconnect the MAF it will go into limp mode see if it pings then if it doesn't then I think that will be the culprit.
I will check the vacuum that I am getting from it when I get the chance. It was 19.5 inches of mercury before the upper intake manifold was replaced. I will also try disconnecting the MAF sensor and see if that does anything.
 
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Old Oct 4, 2016 | 08:15 AM
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Originally Posted by jas88
I am not sure when Ford changed the 302 over to the 351W firing order. If your firing order ends in "7-8" you need to make sure the #7 and #8 wires are routed away from each other as much as possible. This was the problem on my 1990 F150 w/302 when it pinged all the time, even on premium fuel.
The previous owner did have the wires routed poorly but changing the wires and having them routed as the diagram states didn't have any effect. I do believe it does have the 351 firing order.
 
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Old Oct 4, 2016 | 08:18 AM
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Originally Posted by Ken Blythen
Traces of oil getting into the cylinder(s) will cause pinging; the oil effectively lowers the octane rating of the gas.

I had the same problem a couple of years ago. Changing to a colder plug helped........but a leaking intake valve stem seal that was allowing traces of oil into the cylinder, was the cause of the problem.

I had noticed one plug would sometimes look white, & sometimes match the other seven. The white ash was burnt oil coming past the stem seal; the ping slowly got worse.

I replaced it (& all the others while I was in there), & the problem was fixed.

Good luck
I will keep a close eye out when I check the plugs. It does go through a quart or so every 1,000 miles but it leaks from the oil pan gasket and the rear main seal.
 
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Old Oct 4, 2016 | 08:52 AM
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The sparkplug gap should be .044 (stock) or .055 (sixlitre tune-up). I've still recently replaced my sparkplugs and the gap had opened to .070 with no negative consequences.
 
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Old Oct 4, 2016 | 08:57 AM
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Originally Posted by Encho
The sparkplug gap should be .044 (stock) or .055 (sixlitre tune-up). I've still recently replaced my sparkplugs and the gap had opened to .070 with no negative consequences.
Thanks for the info. I will just be keeping it stock for good measure. I will be checking the plugs on Saturday as I don't have much time to work with this week.
 
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Old Oct 8, 2016 | 08:56 PM
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Originally Posted by Encho
The sparkplug gap should be .044 (stock) or .055 (sixlitre tune-up). I've still recently replaced my sparkplugs and the gap had opened to .070 with no negative consequences.
Some of the plugs had some light blistering. The gap was all in specs(.052 to .056).
 
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