Notices
6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

6.4L Radiator Replacement Difficulty

Thread Tools
 
Search this Thread
 
Old Feb 18, 2016 | 04:38 PM
  #1  
texansport's Avatar
texansport
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 31
Likes: 0
6.4L Radiator Replacement Difficulty

How hard is it to replace the radiator? It has the classic lower driver side radiator leak at the plastic clip.

It's 1400 or so to have it replaced at the shop but 300ish for an aftermarket radiator.

There are videos online on how to do it, but how had is it in reality? How long would it take (assuming I took my time, moved slow and correctly)

Thanks everyone.
 
Reply
Old Feb 18, 2016 | 05:21 PM
  #2  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
I moved this to the 6.4 forum for some that have done the job.

You can do it yourself.
 
Reply
Old Feb 18, 2016 | 05:31 PM
  #3  
texansport's Avatar
texansport
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 31
Likes: 0
Originally Posted by senix
I moved this to the 6.4 forum for some that have done the job.

You can do it yourself.
Thank you. Sorry for the mispost.
 
Reply
Old Feb 18, 2016 | 06:01 PM
  #4  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
You posted just fine.

With the diesels sometimes it helps to put it in the engine part of the forums.
 
Reply
Old Feb 19, 2016 | 11:24 AM
  #5  
texansport's Avatar
texansport
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 31
Likes: 0
Bump for replies :|
 
Reply
Old Feb 19, 2016 | 11:40 AM
  #6  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
Kinda surprised that no reponses.


To replace it without having mine as a reference (I sold it), you would need to drain the coolant. I would buy new and replace as it is probably due by now.


Take the radiator hoses off. On the upper one, you might consider replacing the T stats since you are going into it.


Fluid reservoir for the hydoboost/power steering will need to be moved out of the way.


Upper shroud has to come off.


I think at that point you should be able to pull it out.


AC condenser and stuff might have to be loosened a bit.
 
Reply
Old Feb 19, 2016 | 11:56 AM
  #7  
texansport's Avatar
texansport
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 31
Likes: 0
Originally Posted by senix
Kinda surprised that no reponses.


To replace it without having mine as a reference (I sold it), you would need to drain the coolant. I would buy new and replace as it is probably due by now.


Take the radiator hoses off. On the upper one, you might consider replacing the T stats since you are going into it.


Fluid reservoir for the hydoboost/power steering will need to be moved out of the way.


Upper shroud has to come off.


I think at that point you should be able to pull it out.


AC condenser and stuff might have to be loosened a bit.
Is anything particularly difficult? How long would the job take? Truck made it to 93K with the original radiator.
 
Reply
Old Feb 19, 2016 | 12:19 PM
  #8  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
If you have an airlift pump so that you can get all the air out upon refilling that would be helpful.


Otherwise it will take some time, a few drive cycles to get it be stable.


I don't think it is difficult. When I sold mine at 86K it had the original radiator as well.


I think it is a couple hours to remove and then probably as much to replace.


You certainly can do the job with basic tools.
but I looked it over as they are prone to failure. Same as with the 6.7 trucks though.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 19, 2016 | 12:20 PM
  #9  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
one note. If you have the old hoses then you may want to get at least a new one for the upper. The hose would have a white end to it closest to the engine.


Newer hoses have double O-rings.
 
Reply
Old Feb 22, 2016 | 02:13 PM
  #10  
ginomachino's Avatar
ginomachino
Senior User
Joined: Aug 2015
Posts: 126
Likes: 0
There are a couple of videos on youtube, here is one, I like this guy's videos:

 
Reply
Old Feb 23, 2016 | 07:06 PM
  #11  
speakerfritz's Avatar
speakerfritz
Hotshot
10 Year Member
Community Builder
Community Influencer
Liked
Joined: Jul 2013
Posts: 14,247
Likes: 2,179
a lot of folks who have radiator failures have repeat failures because they don't address the root cuase. check your front body mounts to see if there are disinegreated and replace them.....else you will be changing the radiator again.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ka2rkv
6.7L Power Stroke Diesel
19
Mar 19, 2015 02:41 PM
barnbridge
6.0L Power Stroke Diesel
2
Apr 7, 2011 08:45 PM
BlackNGoldRules
1983 - 2012 Ranger & B-Series
7
May 22, 2009 02:38 AM
maticuno
1997 - 2003 F150
1
Dec 11, 2005 07:07 PM
Charles Mizell
All Things Towing
1
Oct 24, 2003 05:44 PM




All times are GMT -5. The time now is 07:42 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE