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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

No start. I'm lost.

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Old Dec 25, 2015 | 05:09 PM
  #1  
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Jeff Watts
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No start. I'm lost.

Finally got everything buttoned up, and truck was going for it's first drive today. Started cranking, and it just barely tries to start, and then nothing until I cycle the key again. Doesn't even give me a full Vroom, Just like a Vro- and then back to cranking.


I've had it started and running a few times, so something has changed.


And to add to the fun, something between my tablet, my torque pro app, and my dongle isn't playing nice. Tablet just won't see the dongle. So I get to figure that out too.
 
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Old Dec 25, 2015 | 06:03 PM
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You said you had it running? How was it running?

Are you getting fuel to the secondary filter? Have you double checked the the FICM connectors?
 
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Old Dec 25, 2015 | 06:13 PM
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It was running great. No secondary filter. Fuel pressure at 50 PSI.


Today, I buttoned up some exhaust leaks, and wired in the extra gauges. Dropped the fuse box out, and plugged in my constant and switched power wires.


Could I have possibly messed something up?
 
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Old Dec 25, 2015 | 07:04 PM
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Did your gauges require you to splice into a vref circuit?
 
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Old Dec 25, 2015 | 11:12 PM
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I don't know what vref is. I needed a constant power source, a switched power source, a ground, and a switched lead off the lights.


I dropped the fuse box, and on the back side of the box was a rectangular area with 6 tabs in it. It looked like a plug would go in there, but there was no plug. My tuck is an XL, so it's entirely possible that this hole is meant for an option my truck doesn't have. The plastic around this box was purple.


The tabs were in 3 pairs, 2 pairs hot all the time, and 1 pair switched.
This is where I connected my constant and switched leads.
 
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Old Dec 26, 2015 | 08:04 AM
  #6  
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Hey Jeff,
I don't have a direct answer to your problem, but I would unplug the gauges you wired and check the wires going into the fuse box to make sure one didn't get pulled loose during all your work. In other words try to get everything back as close to how it was when it was running. Minus the fixed exhaust as that should've had no bearing on the crank/no crank situation. On a side thought unplug the dongle it may have failed in some freak way, long shot at best but you never know with electronic gremlins.
 
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Old Dec 26, 2015 | 09:01 AM
  #7  
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Originally Posted by Jeff Watts
Finally got everything buttoned up, and truck was going for it's first drive today. Started cranking, and it just barely tries to start, and then nothing until I cycle the key again. Doesn't even give me a full Vroom, Just like a Vro- and then back to cranking.


I've had it started and running a few times, so something has changed.


And to add to the fun, something between my tablet, my torque pro app, and my dongle isn't playing nice. Tablet just won't see the dongle. So I get to figure that out too.
I would replace the FICM power relay
or if you have access to another 6.0 swap the relays. Sounds like the contacts are burnt and or pitted. That is why when you cycle the key it starts. I had the same problem. Would cycle the key several times and the relay would finally make enough contact to start.

Ed
 
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Old Dec 27, 2015 | 04:07 PM
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Did you get it going Jeff? Sorry other than figuring out the gauge connectivity first to know what is going on, I've got nothing... My Dashboss FP transducer requires a 5v ref source. I was hoping that would be a simple fix for you...
 
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Old Dec 28, 2015 | 02:07 PM
  #9  
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Nope. I had to go to work. I work a rotating hitch, so it'll be a couple weeks before I'm home again. I'm going to drop the fuse box, and see if I didn't loosen something going to the OBDII plug.
 
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Old Dec 28, 2015 | 04:11 PM
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Before you go too far in all of this, I'd check the FICM output voltage. You can either do this with gauges or with a digital volt meter. More information is at:

17. Can I test my FICM to ensure that it is the culprit?

Hope this helps!
 
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Old Dec 28, 2015 | 04:16 PM
  #11  
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Jeff Watts
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Originally Posted by FICMrepair.com
Before you go too far in all of this, I'd check the FICM output voltage. You can either do this with gauges or with a digital volt meter. More information is at:

17. Can I test my FICM to ensure that it is the culprit?

Hope this helps!
Once I get my tablet to talk to the dongle, I will. However, y'all just did the FICM, the batteries are brand new, as is the alternator. Also, I always charge the batteries before starting. (Because it tends to sit for a couple weeks at a time while I'm at work.) I'm thinking I jostled something when I dropped the fuse box.
 
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Old Dec 29, 2015 | 11:14 AM
  #12  
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Originally Posted by Jeff Watts
Once I get my tablet to talk to the dongle, I will. However, y'all just did the FICM, the batteries are brand new, as is the alternator. Also, I always charge the batteries before starting. (Because it tends to sit for a couple weeks at a time while I'm at work.) I'm thinking I jostled something when I dropped the fuse box.
Gotcha. Weak batteries and charging systems kill FICM's. Rather than have to recharge the batteries each and every time, consider picking up a 5 watt solar panel and just leave it on the dash to keep your batteries topped off.

Did the truck ever start after you got the FICM back from us? The reason I ask is that it is INCREDIBLY common for us to get a call following a rebuild with an indication of a no start. Invariably, it is caused by those silly connectors not being plugged in all the way (despite sure LOOKING like they are in...). So...if it has never started since our rebuild, consider unplugging the module fully and plugging it back in. Every single module that leaves our shop gets physically installed in at least one of our 6.0's to ensure functionality in addition to the quite significant stress testing we do on the bench.

Let us know what you find!
 
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Old Dec 29, 2015 | 02:34 PM
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Ye, it was starting just fine before this.


 
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Old Jan 2, 2016 | 10:58 AM
  #14  
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Did you get it figured out or does this remain an issue for you?

Happy 2016!!
 
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Old Jan 2, 2016 | 11:19 AM
  #15  
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I'm still at work. Don't get off until the 17th.
 
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