Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Question about faulty cluster

Thread Tools
 
Search this Thread
 
Old Dec 10, 2015 | 03:10 PM
  #1  
John Irwin's Avatar
John Irwin
Thread Starter
|
Elder User
Joined: May 2008
Posts: 765
Likes: 0
From: Patricia, Alberta
Club FTE Silver Member

Question about faulty cluster

I was hijacking another members thread, so I thought I'd better start my own. A few months ago, my cluster started shutting down, everything would die except the cluster lighting. The radio and windows would also quit. It happens mostly at startup, but can happen driving down the road.
The obvious answer is the cluster is acting up, the battery saver or something in it...except... occasionally, the engine will lose power and start missing, and one time the transmission starting acting up... it seemed pressured right up like it wasn't getting any power, the engine was laboring, and as soon as the cluster started working again, it normalized. The gauges don't sweep, they just come back on. I have seen the speedometer jump up 40km on a couple of occasions. It's always acted up in cold weather, but it wasn't cold, and it's never done that particular thing before. And the brake light comes on just as the cluster is dying.

Is there any connection between the cluster being bad, and experiencing these engine and transmission systems? I'm all fired up and ready to send the POS cluster to circutboardmedics and have them get after it, but I'm concerned maybe it's not my problem? Voltage doesn't drop when it happens, batteries are only a year old, everything else is normal, truck starts and runs great.
I hate electrical problems.
 
Reply
Old Dec 10, 2015 | 05:31 PM
  #2  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
PCM.

The Trans, Engine and cluster meet at the PCM. The cluster is remote and sits on
the network. So you "could" have a wiring issue instead/also.

Let me know what diagrams you want me to post and I'll get up what I can.




Merry Christmas


Sean


6.0L Tech Folder
 
Reply
Old Dec 10, 2015 | 05:44 PM
  #3  
John Irwin's Avatar
John Irwin
Thread Starter
|
Elder User
Joined: May 2008
Posts: 765
Likes: 0
From: Patricia, Alberta
Club FTE Silver Member

Thanks for the reply Sean. As I mentioned in the hijacked thread, wiggling the wiring harness under the power distribution box seemed to make it work again, but I wiggled it for an hour on and off yesterday, and nothing happened, so I chalked it up to coincidence.
Not even sure what diagrams I would need, this electrical stuff is out of my comfort zone.
What do you mean by "the cluster is remote and sits on the network"? Sorry I'm so dim when it comes to this stuff.
 
Reply
Old Dec 10, 2015 | 06:56 PM
  #4  
Rusty Axlerod's Avatar
Rusty Axlerod
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 8,241
Likes: 155
From: L.A. (Lower Alabama)
Club FTE Gold Member
Given the intermittent nature of the problem, I'd start with the cluster if you can stand the truck being down for a few days. I've seen enough posts from both of the possible repair companies here to think they could test it for you for a reasonable bench charge and be honest enough to tell you it was ok. Hopefully it WILL have an issue and bingo! the truck is fixed but if not you could at least be confident it wasn't the cluster. That's worth a few bucks in my opinion, especially if you don't like working electrical issues.
 
Reply
Old Dec 10, 2015 | 10:03 PM
  #5  
John Irwin's Avatar
John Irwin
Thread Starter
|
Elder User
Joined: May 2008
Posts: 765
Likes: 0
From: Patricia, Alberta
Club FTE Silver Member

Your right, I'm just going to send it away. The speedo screwing up in cold weather is reason enough. I'll just wait until I don't need it in a week or so. It's my only stock trailer pulling truck, and I've got a few critters that need to be moved around yet.
Frikken accountants at Ford must be the reason they put junk parts in a $60,000 truck
 
Reply
Old Dec 11, 2015 | 07:44 AM
  #6  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
When my cluster was bad The truck and trans would not work right if I shut the truck off while the gages where acting up. As soon as I started it back up the tranny acted like it was in the wrong gear, like starting out in third gear and the engine had about half power and missed and sputtered. I sent the IC to CBM and all is fine now.
 
Reply
Old Dec 12, 2015 | 12:51 AM
  #7  
John Irwin's Avatar
John Irwin
Thread Starter
|
Elder User
Joined: May 2008
Posts: 765
Likes: 0
From: Patricia, Alberta
Club FTE Silver Member

Thank you bobv60, that's what I wanted to hear. Never thought about shutting it off when the cluster was acting up... that would explain why it didn't do it all the time. And I had exactly the same symptoms as you, it felt like the trans was in 2 gears at once or something, very rough engagements, I didn't even attempt to drive it like that. Cluster will be heading out in a few days.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Superduty15379
1999 - 2016 Super Duty
16
Jan 15, 2015 08:03 AM
Nitro901
1973 - 1979 F-100 & Larger F-Series Trucks
15
Nov 6, 2014 02:18 PM
SparkyRnD
1973 - 1979 F-100 & Larger F-Series Trucks
17
Dec 3, 2013 09:38 AM
Niblett85
1973 - 1979 F-100 & Larger F-Series Trucks
3
Oct 10, 2013 02:36 AM
judge1971
1987 - 1996 F150 & Larger F-Series Trucks
11
May 25, 2004 08:38 PM




All times are GMT -5. The time now is 03:40 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE