Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Intermittent brake problem

Thread Tools
 
Search this Thread
 
Old Jun 9, 2015 | 07:54 PM
  #1  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
Intermittent brake problem

Hey all,

The truck - 76 F100, no power brakes.

So the other day Im driving home and I notice that the brake pedal is really touchy - engaging too soon. Then I smell it - burning brakes. I got her home, parked it. A week later I jack it up. all wheel are turning freely. Today, I drive to work, halfway through the drive, it happens again. 8 hrs later, its fine.

Any ideas? Caliper issue? Master cylinder? The dark side of the force?
 
Reply
Old Jun 9, 2015 | 09:22 PM
  #2  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Any recent brake work done prior to this happening?

Are the flexible brake lines old?

If you grab the brake pedal and pull it back towards the seat, is there any free-play (some degree of slack) in the pedal or, is there no free movement to it?
 
Reply
Old Jun 9, 2015 | 09:28 PM
  #3  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
The brake pedal is at hot end of its travel. I did the rotors and pads last winter while it was in storage. The rest? God knows. It's an Arizona truck that had sat for a long long time...
 
Reply
Old Jun 9, 2015 | 09:48 PM
  #4  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Over time, the inner lining of the flexible brake lines will start to break down and slough off. This usually acts like a check valve where fluid is forced into the calipers/wheel cylinders but is slow to return fluid to the MC, after you get off the brake pedal. In the mean time, it makes the brakes drag and get hot. After the vehicle sits for a while, the pressure finally releases.

If the brake pedal has no free-play, it means that it's partially pushing the MC pistons inward. This would also make the brakes drag and get hot, since it will be partially applying the brakes, even when you aren't pressing down on the brake pedal. This can be caused a manual brake MC input rod that is too long.
 
Reply
Old Jun 9, 2015 | 09:51 PM
  #5  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
interesting. Hoses are definately old. New hoses. Is that the fix?
 
Reply
Old Jun 9, 2015 | 10:05 PM
  #6  
KIKKUP's Avatar
KIKKUP
Elder User
Joined: Sep 2012
Posts: 654
Likes: 2
From: The Lone Star State
Dirty brake fluid will cause all kinds of problems and screw up your seals and calipers.

Have you flushed lately?
 
Reply
Old Jun 11, 2015 | 03:57 PM
  #7  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
ok, so feeling a bit like a heel since I have done nothing to the brakes other than new rotors and pads. I have no idea how old the hoses are. And my fluid is black. So, my local parts store says my hoses are discontinued - but Rock Auto has them. And they have a lot of them. are both front hoses the same? Will these work? (2wd, standard brakes, originally an I6 powered truck).

CONI-SEAL Part # BH177083
Front Brake Hose; 1/2 TON Except 4 WHEEL/ALL WHEEL DRIVE,LEFT [Wholesaler Closeout - Private Label Pkg. - 30 Day Warranty] (Only 6 Remaining)
 
Reply
Old Jun 11, 2015 | 04:28 PM
  #8  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by oft
ok, so feeling a bit like a heel since I have done nothing to the brakes other than new rotors and pads. I have no idea how old the hoses are. And my fluid is black. So, my local parts store says my hoses are discontinued - but Rock Auto has them. And they have a lot of them. are both front hoses the same? Will these work? (2wd, standard brakes, originally an I6 powered truck).

CONI-SEAL Part # BH177083
Front Brake Hose; 1/2 TON Except 4 WHEEL/ALL WHEEL DRIVE,LEFT [Wholesaler Closeout - Private Label Pkg. - 30 Day Warranty] (Only 6 Remaining)
My truck is a '69 F100 but, I have the entire disc brake front suspension from a '77 F100 under my truck.

O'Reilly part numbers for the single piston front caliper hoses are: BH80977 right hand and BH80976 left hand. I bought these hoses locally, a few months back, when I converted from front drums to discs.

BrakeBest BH80977 - Brake Hydraulic Hose | O'Reilly Auto Parts

Brake Hose - 1977 Ford F-100 | O'Reilly Auto Parts

Brake fluid (DOT 3, 4 & 5.1) is hygroscopic. This just means over time, it absorbs moisture from the air --even in a sealed brake system. It isn't a fluid that's good for the life of the vehicle.

Depending on the climate you live in, the fluid can absorb up to 2% of moisture a year. This degrades the brake fluid, causes ferous brake components (like MCs, wheel cylinders/calipers and steel brake lines) to rust internally.

This can cause the MC, wheel cylinders, calipers, brake valves, etc. to malfunction or fail.

Brake fluid should be changed at least every 18-24 months, to keep the moisture accumulation in check and to reduce the chances of brake component malfunction or failure.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jun 11, 2015 | 06:56 PM
  #9  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
Well, the truck had been sitting in a field for 5 years before I got a hold of it. I doubt anyone changed its brake fluid!

Unfortunately, no O'Reiley's in the DC area.
 
Reply
Old Jun 11, 2015 | 07:27 PM
  #10  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by oft
Well, the truck had been sitting in a field for 5 years before I got a hold of it. I doubt anyone changed its brake fluid!

Unfortunately, no O'Reiley's in the DC area.
According to an internet search, there's an Advance Auto Parts store in DC and they list the brake hoses. There are two flexible brake lines in the front and one at the rear of the truck.
 
Reply
Old Jun 11, 2015 | 08:05 PM
  #11  
oft's Avatar
oft
Thread Starter
|
Elder User
25 Year Member
Joined: Aug 2000
Posts: 597
Likes: 0
From: Burke VA
Originally Posted by ultraranger
According to an internet search, there's an Advance Auto Parts store in DC and they list the brake hoses. There are two flexible brake lines in the front and one at the rear of the truck.
Advance is where I always go, one around the corner. They're out of stock there and all stores near me. Will the rock auto lines work? Left the same as the right?
 
Reply
Old Jun 11, 2015 | 09:29 PM
  #12  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by oft
Advance is where I always go, one around the corner. They're out of stock there and all stores near me. Will the rock auto lines work? Left the same as the right?
Left front hose is a mirror image of the right front hose. The rear hose is different from the front hoses. They're all specific to their placement.

Bumpside and Dentside trucks aren't overly abundant on the roads today. Parts stores don't generally keep parts in stock for relatively 'uncommon' vehicles but not having them in stock at the local store doesn't mean they can't order them and get them in for you.

O'Reilly's didn't have many of the parts in stock I needed to rebuild the front end of my truck with but, they can generally order them and have them in the next day or, within a couple of days.

You can also order parts online, through O'Reilly's --or NAPA, and pick them up at the local store or, have them delivered directly to your door. I would imagine Advance Auto Parts would have the same option.

It's better to deal with a local auto parts store (as opposed to someone like Rockauto), in the event you need to make a return. It's easier to make a return at a local store than to have to box a part(s) back up and ship them back to an online store.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jeep_guy48
1994.5 - 1997 7.3L Power Stroke Diesel
38
Mar 27, 2015 06:15 AM
jmgrif
1987 - 1996 F150 & Larger F-Series Trucks
4
Aug 7, 2012 07:21 AM
captjohn
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
1
Oct 24, 2004 05:07 PM
Dwights
1999 - 2016 Super Duty
1
Jan 15, 2004 05:26 PM
jbulson
1973 - 1979 F-100 & Larger F-Series Trucks
3
Sep 8, 2002 07:53 AM




All times are GMT -5. The time now is 02:39 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE