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Another split transfer case

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Old May 16, 2015 | 07:18 PM
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Another split transfer case

My buddy was on his way from PA to SC and on the way this happened. I remember awhile back that the front cardon joint Gets old on the front drive shafts and causes vibration enough for the case to split? The hubs were not engaged at the time. Any other ideas?
 
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Old May 16, 2015 | 08:00 PM
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Sorry for your friends misfortune. There is a thread on this a couple months ago on split cases. Apparently, Ford changed the fluid type to XL-12 I believe. Search and you will find lots of info.

What fluid was your buddy using? Mercon V? Question: If the hubs were not locked how can the worn out cardon joint on the front shaft be the cause?
 
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Old May 16, 2015 | 08:06 PM
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How many miles on it?

At around 400k I started to get a rumble out of mine, drained the fluid and strained it through some blue shop paper towels and found a bunch of bearing/race chrome flakes in the fluid.

What kind of condition was the carrier bearing in?
 
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Old May 16, 2015 | 08:07 PM
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Originally Posted by cabloom300
My buddy was on his way from PA to SC and on the way this happened. I remember awhile back that the front cardon joint Gets old on the front drive shafts and causes vibration enough for the case to split? The hubs were not engaged at the time. Any other ideas?




FTE Thread https://www.ford-trucks.com/forums/1...ners-read.html
 
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Old May 16, 2015 | 09:03 PM
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Miles are somewhere around 220k. I'm not sure on what oil was in it because he just got the truck a couple months ago.
 
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Old May 17, 2015 | 12:44 AM
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We had one at work just blow up like that cause by bad universal in front driveshaft.
 
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Old May 17, 2015 | 07:45 AM
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Also he said the other night that it was vibrating badly long before it ever went. He would stop and see nothing wrong and kept driving. I find it hard to believe that the fluid could cause these to break
 
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Old May 17, 2015 | 06:07 PM
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Originally Posted by cabloom300
Also he said the other night that it was vibrating badly long before it ever went. He would stop and see nothing wrong and kept driving. I find it hard to believe that the fluid could cause these to break
I personally am not sold on the merconV causing the issue either. There is no real evidence other than the one u tube video that was posted in this thread earlier. That being said its dirt cheap to buy 2 quarts of transfer case fluid from ford.

I bet he lost a bearing.

What year is the truck? Mine is a 2000 and as I said earlier I caught mine before it grenaded but it was on its way.
 
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Old May 17, 2015 | 08:27 PM
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I think it's An 02. I'm not sure the condition of the carrier bearing though. Would that cause an issue in the front even though it is on the rear?
 
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Old May 20, 2015 | 10:21 AM
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I've always used Mobil 1 SYN AFT.
 
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Old May 20, 2015 | 10:34 AM
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My comment about "loseing a bearing" should have read " lost a bearing in the transfer case"

Just spit balling but.....

Bad carrier bearing introduces small vibration in to the drive train directly affecting the out put bearing in the transfer case. The output bearing begins to lose the plateing on the race and bearing and all the metal gathers in the bottom of the case and bathes the front output bearing in grit accelerating its wear and generating heat. The front output bearing seizes and boom, Pics posted on FTE.

I have no idea if this scenario resembles reality but it makes sense to me.
 
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Old May 22, 2015 | 07:17 AM
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What is the condition of the front drive shaft (u-joints and double cardan)?
 
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Old May 22, 2015 | 09:21 AM
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Originally Posted by Fat Diesel


I've always used Mobil 1 SYN AFT.


Same here. Aint blown up yet.
 
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