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Turns out the solenoid was the problem. Replaced and doing OK, however the alternator is still not charging my battery. I know I have the major wires hooked on correctly (to the alt) but there is a small black wire that I "thought" went underneath the red/positive wire, but now may need to be under the ground wire? This small black wire doesn't lead to anything other then a small bulb/cylinder that screws to the back of my alternator.
When the truck started w/o the key yes my starter was engaged the whole while the truck was "running" (which was about 10 seconds because it was freaking me out).
Maybe post a picture of that bulb/cylinder or wire your talking about... Also review the 3G alternator swap...
Basically the alternator needs switched power (from ignition switch) to energize the windings and regulator to produce power. Typically, this wire is fed through the ALT light on the dash. Thing get a bit complicated with the Ammeter gauge set, but is not impossible to deal with. Again, review other threads or posts about the 3G Alternator swap on this site as well as others.
Is the belt slipping causing the low current output? Can't imagine a stock truck drawing enough current to make it slip...
Application: 1996 Ford F150, and probably many others.
I installed it in the same holes in the old spot, you can see the one I picked up from a junkyard that I painted white on the right.
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Maybe leave both small wire unattached and put a voltmeter on them with the ignition on. The one wire that has 8-ish volts with ignition in run position should be the I terminal wire. Have a helper turn the ignition to the start with a voltmeter on the other wire and that should be your S Terminal. You can do this on both the new style and old style relay/solenoids. Oh Yeah, make sure the truck can't move and run ya over, especially if it's a manual.
Hope this helps!
What advantages are there to using the newer style solenoid? I have had a couple of instances where my starter continues to run after trying to start it. A light tap on the solenoid stops it. I'd like to get a reliable solenoid where this isn't a problem in the future.
What advantages are there to using the newer style solenoid? I have had a couple of instances where my starter continues to run after trying to start it. A light tap on the solenoid stops it. I'd like to get a reliable solenoid where this isn't a problem in the future.
I can't find the source, but the problem is in the lugs for the battery and starter. They can turn and the flat spots that's supposed to contact the pluger contact can turn causing a pointed contact that can melt with the currents that pass through to the starter. This causing the 'sticky' relay/solenoid problem that was supposed to have been rectified with the newer style relay/solenoid.
If the relay works, I wouldn't worry about it. When mine failed, NAPA gave me the new style. And now I upgraded to the PMGR starter which significantly lowers the current draw through this relay further negating any issues with it.
I might have to convert to the newer solenoid (f**k I don't know). The truck was running OK for about a week and then it won't start AT ALL now, wont even turn over. Jumping it doesn't help, I cant just ear the solenoid rattlin (everything is grounded and connected the way it was when truck was running, all major parts are new)
I'll have to remember to get a picture of my alt tomorrow. Sorry to bring up an old post, didn't feel the need to make a whole new one