Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

More electrical/battery problems

Thread Tools
 
Search this Thread
 
Old May 2, 2015 | 07:29 PM
  #16  
1977HB351m's Avatar
1977HB351m
Thread Starter
|
New User
Joined: Feb 2015
Posts: 15
Likes: 0
Turns out the solenoid was the problem. Replaced and doing OK, however the alternator is still not charging my battery. I know I have the major wires hooked on correctly (to the alt) but there is a small black wire that I "thought" went underneath the red/positive wire, but now may need to be under the ground wire? This small black wire doesn't lead to anything other then a small bulb/cylinder that screws to the back of my alternator.


When the truck started w/o the key yes my starter was engaged the whole while the truck was "running" (which was about 10 seconds because it was freaking me out).
 
Reply
Old May 3, 2015 | 03:13 AM
  #17  
ZarK-eh's Avatar
ZarK-eh
Elder User
Joined: Sep 2014
Posts: 862
Likes: 7
From: like subarctic, brrr man!
Glad the start issue is sorted!

Maybe post a picture of that bulb/cylinder or wire your talking about... Also review the 3G alternator swap...

Basically the alternator needs switched power (from ignition switch) to energize the windings and regulator to produce power. Typically, this wire is fed through the ALT light on the dash. Thing get a bit complicated with the Ammeter gauge set, but is not impossible to deal with. Again, review other threads or posts about the 3G Alternator swap on this site as well as others.

Is the belt slipping causing the low current output? Can't imagine a stock truck drawing enough current to make it slip...

Anyway, random thoughts just before bed
 
Reply
Old May 3, 2015 | 05:26 PM
  #18  
tndallas's Avatar
tndallas
Mountain Pass
10 Year Member
Photogenic
Photoriffic
Joined: Nov 2013
Posts: 243
Likes: 10
Originally Posted by ZarK-eh
NAPA Echlin STH404 http://www.napaonline.com/Catalog/Ca...404_0065236187

Application: 1996 Ford F150, and probably many others.

I installed it in the same holes in the old spot, you can see the one I picked up from a junkyard that I painted white on the right.

...

Maybe leave both small wire unattached and put a voltmeter on them with the ignition on. The one wire that has 8-ish volts with ignition in run position should be the I terminal wire. Have a helper turn the ignition to the start with a voltmeter on the other wire and that should be your S Terminal. You can do this on both the new style and old style relay/solenoids. Oh Yeah, make sure the truck can't move and run ya over, especially if it's a manual.

Hope this helps!
What advantages are there to using the newer style solenoid? I have had a couple of instances where my starter continues to run after trying to start it. A light tap on the solenoid stops it. I'd like to get a reliable solenoid where this isn't a problem in the future.
 
Reply
Old May 3, 2015 | 11:39 PM
  #19  
ZarK-eh's Avatar
ZarK-eh
Elder User
Joined: Sep 2014
Posts: 862
Likes: 7
From: like subarctic, brrr man!
Originally Posted by tndallas
What advantages are there to using the newer style solenoid? I have had a couple of instances where my starter continues to run after trying to start it. A light tap on the solenoid stops it. I'd like to get a reliable solenoid where this isn't a problem in the future.
I can't find the source, but the problem is in the lugs for the battery and starter. They can turn and the flat spots that's supposed to contact the pluger contact can turn causing a pointed contact that can melt with the currents that pass through to the starter. This causing the 'sticky' relay/solenoid problem that was supposed to have been rectified with the newer style relay/solenoid.

If the relay works, I wouldn't worry about it. When mine failed, NAPA gave me the new style. And now I upgraded to the PMGR starter which significantly lowers the current draw through this relay further negating any issues with it.
 
Reply
Old May 4, 2015 | 12:15 AM
  #20  
burnthelight88's Avatar
burnthelight88
Laughing Gas
Joined: Mar 2015
Posts: 885
Likes: 2
From: Pittsburgh
What is the PMGR starter?
 
Reply
Old May 4, 2015 | 01:32 AM
  #21  
AK FORD GUY's Avatar
AK FORD GUY
Cargo Master
15 Year Member
Photogenic
Photoriffic
Joined: May 2009
Posts: 2,587
Likes: 47
From: Eagle River, AK
Originally Posted by burnthelight88
What is the PMGR starter?

Permanent Magnet Gear Reduction Starter. It is a bit smaller and is a higher torque starter. (newer technology)
 
Reply
Old May 12, 2015 | 10:34 PM
  #22  
1977HB351m's Avatar
1977HB351m
Thread Starter
|
New User
Joined: Feb 2015
Posts: 15
Likes: 0
I might have to convert to the newer solenoid (f**k I don't know). The truck was running OK for about a week and then it won't start AT ALL now, wont even turn over. Jumping it doesn't help, I cant just ear the solenoid rattlin (everything is grounded and connected the way it was when truck was running, all major parts are new)

I'll have to remember to get a picture of my alt tomorrow. Sorry to bring up an old post, didn't feel the need to make a whole new one
 
Reply
Old May 12, 2015 | 10:55 PM
  #23  
bkaul's Avatar
bkaul
Posting Guru
Joined: Aug 2010
Posts: 1,761
Likes: 8
From: Knoxville, TN
Check your cables: a bad ground from the battery to the engine block can cause hard-to-diagnose problems like that.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
lrh2phish
2009 - 2014 F150
8
Jul 24, 2021 11:16 PM
mrollings53
1987 - 1996 F150 & Larger F-Series Trucks
13
Aug 16, 2017 01:51 PM
oldworldwil
1987 - 1996 F150 & Larger F-Series Trucks
10
Nov 17, 2012 06:47 AM
Ford4X4ingboy
1973 - 1979 F-100 & Larger F-Series Trucks
3
Jun 8, 2011 07:52 PM
lurch460
1973 - 1979 F-100 & Larger F-Series Trucks
4
Jun 26, 2010 06:12 PM




All times are GMT -5. The time now is 11:27 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE