Bubba Truck Project
Prior to this vehicle, I have never worked on my own vehicle before. I understand the concepts and basic functions of many aspects of vehicles, but am a complete novice at the work itself. I'm setting up this thread to track my and Ol’ Bubba’s progress over the years to come. Y'all have been a godsend so far and I appreciate everyone’s expertise.
- Tires – Done. Previous set was 13 years old.
- Water Pump and subsequent timing cover – Done. “Fun” story is in a response below.
- Coolant Hoses– Done
- Clutch Slave Cylinder - Done in a Wal Mart Parking lot...
- Heater Core – Done
- PCV valve, grommets, and hoses - DONE
- Fluids:
- Coolant – Done
- Oil – Ongoing, see below…
- Transmission – Done
- Transfer Case – Upcoming
- Front & Rear Differentials – Upcoming
- Power Steering – On Hold - Fluid is full and no signs of new leaks.
- Brakes/Booster – Situation a bit like this, but not quite as bad: https://www.ford-trucks.com/forums/95...t-rebound.html
- Oil Loss/Valve Stem Seals – Losing about 1 qt/week. Thread here: https://www.ford-trucks.com/forums/13...l-mystery.html
- Address the rust near the wheel wells and door
- New bed – currently has a 2’ x 2’ x 1/2” plate steel gooseneck hitch mounted in the middle of the bed, plus a bunch of holes drilled shoddily into the bedrails
- Replace clutch pedal ?sensor? – clutch can be out and still try to turnover/cruise doesn’t work
- Replace A/C compressor/refill system
- Turn signal/wiper control lever replace/repair
- NEW - Replace ignition lock cylinder
- NEW - Clean up the engine compartment
- NEW - Replace fuel filter
- NEW - Replace spare tire support arm
- Audio system upgrade
- New exhaust system
- Exterior light upgrade
- New paint/trim
- Fog/party lights/light bar
Last edited by Alphund; Feb 9, 2015 at 11:32 AM. Reason: Update
as for your concerns we will do our best to help as always, but for a very first vehicle for your currently 3 year old, I would suggest at the time having them start on a car instead of a larger truck like these, cars are generally a lot easier to learn on and use to get the basic mechanics of driving down but if you want to stick to the truck its your call, I'm just offering a suggestion (plus when the truck is 36 it would be a Antique at that point in life)
I currently own my first vehicle(and plan to for a long time) which is my 97 F250. But I also learned to drive in our 93 drw dump truck and first learned to parallel park in a 97 Suburban.
I agree on it depending on the person. Personally I learned to drive on a 85 full size chevy van that had problems with the power steering, then a 86 F150, then a 02 F250 crew cab short bed, and my first vehicle is my 88 F150. I grew up around full size trucks and such so I have gotten use to it.
Although my 94 Explorer is my daily driver every day I wish I could find a full size to drive while my F150 is down.
Trav
The good news is that we have 13 years to figure out if Bubba will be a good truck for her. Even better is that we live in the country, and I have zero intention on waiting until she's permitted to teach her to drive.
Thanks for the support! I'm excited to get going, too!
Anyway, today was another gorgeous Colorado day, so I gave the trans another crack. Everything went smoothly and it shifted better than ever. I have a feeling the wrong fluid was used previously...
Regardless, as I was crawling around yesterday, I snapped some photos and found a couple more concerns.
Here you can see the rust at the bottom of the cab.
More rust, but great sunset.
Drivers side rust.
Another angle.
New issue #1 - this is located one the right-side valve cover, toward the rear. Held in by friction only, easily (and has) worked itself loose. Based on the buildup, could this be part of the oil loss? FIL says its air intake.
Similar line here. This runs from the oil fill to the air filter. Not sealed or connected, just set it back in when I see it. Quick fix?
Trans tag
Transfer case tag
Front diff tag
Rear diff tag.
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My FIL and I thought we had everything off, so he started banging away at the water pump to get it free. Turned out we had missed a bolt and he cracked the timing cover... That's the "fun" part.
If not for that, the project would have taken just one afternoon, even with me learning everything along the way. If you need to get it down to the timing chain, the hardest part is the oil pan and gasket. If I could to it over, I would have done an oil change at the same time and completely dropped the pan and replaced the gasket.
Last edited by Alphund; Feb 16, 2015 at 08:45 AM. Reason: Fixed typo
as for the tube into the air box, that is the other end of the pcv system. you want that to have a good seal too, it pulls air into the engine crankcase from that tube. bad seal = dirty air into engine = not good
Last edited by Alphund; Feb 10, 2015 at 12:25 PM. Reason: Grammar
The good news is that we have 13 years to figure out if Bubba will be a good truck for her. Even better is that we live in the country, and I have zero intention on waiting until she's permitted to teach her to drive.
Thanks for the support! I'm excited to get going, too!
(ok so im gloating a bit, who wouldn't?)
This is what a good Saturday afternoon looks like!
It seems whoever last worked on this completely rigged the job. I ended up replacing everything between the oil filler and filter box. I think the grommet in valve cover was the original, too. Thankfully, it wasn't brittle - if anything it wasn't sealing because it was so loose. Regardless, Murphy stayed away and I didn't lose anything into the cover...
Tax refund is pending in the bank! Think I'll tackle the transfer case fluid and rear diff the next nice weekend. Barring any new, more urgent concerns, of course.
- Tires – Done
- Water Pump and subsequent timing cover – Done. “Fun” story is in a response below.
- Coolant Hoses– Done
- Clutch Slave Cylinder - Done in a Wal Mart Parking lot...
- Heater Core – Done
- PCV valve, grommets, and hoses - DONE
- Fluids:
- Coolant – Done
- Oil – Ongoing, see below…
- Transmission – Done
- Transfer Case – Upcoming
- Front & Rear Differentials – Upcoming
- Power Steering – On Hold
- Brakes/Booster – Done-ish - New master cylinder, pads, shoes, rear drums, rear cylinders, fluid - more to come...
- Oil Loss/Valve Stem Seals – Losing about 3 qts/week! Thread here: https://www.ford-trucks.com/forums/13...l-mystery.html
- Address the rust near the wheel wells and door
- New bed – currently has a 2’ x 2’ x 1/2” plate steel gooseneck hitch mounted in the middle of the bed, plus a bunch of holes drilled shoddily into the bedrails
- Replace clutch pedal ?sensor? – clutch can be out and still try to turnover/cruise doesn’t work
- Replace A/C compressor/refill system
- Clean up the engine compartment
- Replace fuel filter
- Replace spare tire support arm
- NEW - Replace front brake calipers
- NEW - Replace rear brake lines
- NEW - Replace shocks
- Audio system upgrade
- New exhaust system
- Exterior light upgrade
- New paint/trim
- Fog/party lights/light bar
This being noted, I'm really getting tired of adding oil (up to about 3qts/week). What is a reasonable price for having the valve stem seals done? I know this varies by locale, but can anyone give me an idea what I'd be looking at for labor hours?
Thanks all for your continued help!







