Vacuum leak. Maybe Evap?
The HVAC system always switches around when the engine is loaded, and the truck almost stalls when you put it into gear, to me all of this sounds very much like a vacuum leak. I was changing the oil today, and thought I would do a little looking around while I was waiting for the oil to drain.
I started wondering if there might be a leak in one of the EVAP lines, as I had to fix a line that had crumbled from age on my mountaineer (also a 2000) just last December.
Upon tracing the lines, I see that they alternate back and forth between rubber sections and metal sections. As I suspected, some of the rubber lines were very dry rotted, but it seems my issue goes beyond just the rubber lines. Most of the metal lines are extremely rusted. Some sections are so bad, it looks like it's growing barnacles.
This truck is not a DD, and doesn't have to meet emissions. I'm wondering if I can disconnect and plug the system in hopes of alleviating the lean condition, or will this further confuse the computer?
Start with the most common faults, in order:
PCV hose elbow
PVH solenoid
Spaghetti tubing near battery
Those three will probably account for 90%+ of vacuum leaks.
and the rest:
Vaccuum reservoir
HVAC controls
etc
I never considered the PVH before. In fact, I was very ignorant about how these even worked until I started reading about them today. I knew the truck had vac lines running down to the hubs, and I made the assumption that the truck must have had auto lockers and the PO swapped them out to these manuals. Didn't know that an auto hub with manual override even existed.
After work, I pulled the line that feeds the PVH solenoid at the T, attached a 2" piece of fuel line to the T, then used a screw with liquid electrical tape in the treads to plug the other end of the fuel line. The truck still seems to bog when it's put into gear, but the code has not come back yet. I expect it will come back in a few days, like it always does.
Looks like I'll have to borrow a mighty vac and narrow it down. Thanks projectSHO89, I appreciate you pointing me towards the likely suspects.
I never considered the PVH before. In fact, I was very ignorant about how these even worked until I started reading about them today. I knew the truck had vac lines running down to the hubs, and I made the assumption that the truck must have had auto lockers and the PO swapped them out to these manuals. Didn't know that an auto hub with manual override even existed.
After work, I pulled the line that feeds the PVH solenoid at the T, attached a 2" piece of fuel line to the T, then used a screw with liquid electrical tape in the treads to plug the other end of the fuel line. The truck still seems to bog when it's put into gear, but the code has not come back yet. I expect it will come back in a few days, like it always does.
Looks like I'll have to borrow a mighty vac and narrow it down. Thanks projectSHO89, I appreciate you pointing me towards the likely suspects.
There is a check valve somewhere before the vacuum reservoir that should allow the reservoir to hold vacuum when the engine vacuum goes away.
If that check valve is bad, OR you have a leak somewhere else, that will allow the vacuum for the HVAC system to bleed off and disappear.
The reservoirs have been known to crack underneath where you can't see it.
Get a hand vacuum pump with a gauge and start testing things.
After the truck has sat an hour or so cycling the Function Switch through its Heat, Cool, Vent, Defrost etc settings will show if vacuum is being maintained as designed.
Not sure if the F-Series are as difficult to service as the E-Series for this situation but I hope not---those are just plain crazy impossible.
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The truck still is throwing the lean code occasionally though, and bogs when it is put into gear.
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