Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3 overheat problem replacing injector cups

Thread Tools
 
Search this Thread
 
Old Nov 3, 2014 | 01:02 PM
  #1  
Fordx4jake's Avatar
Fordx4jake
Thread Starter
|
Junior User
Joined: Oct 2013
Posts: 85
Likes: 0
7.3 overheat problem replacing injector cups

So the other day being the idiot I am, I ran over a fence post. Long story short, didn't know it poked a giant hole in my radiator and overheated my engine big time! Replaced the waterpump and patched the radiator up, found out I have a couple cracked injector cups, pulled the suckers out and some of the injectors came out with the cup stuck to them. And when I look into the injector holes, some have oil/fuel sitting in them, some don't have as much, I don't know if this is a natural occurrence? Was going to do a compression test but by the time I had all the injectors out I realized it was too late. So I don't know if I should spend $500 replaced the cups, clave gaskets and glow plugs? I don't know if the injectors are bad at all in any way? I don't know what to look for. They really gotta make it so you can upload images easier on this app.
 
Reply
Old Nov 3, 2014 | 04:26 PM
  #2  
scotttahoe's Avatar
scotttahoe
Posting Guru
Joined: Jan 2013
Posts: 2,215
Likes: 2
From: North Lake Tahoe
Glad to see you on the 7.3 side. Some good input soon to come.
 
Reply
Old Nov 3, 2014 | 05:01 PM
  #3  
Pikachu's Avatar
Pikachu
Lead Driver
20 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2004
Posts: 6,394
Likes: 605
From: Amarillo, TEXAS!
If you had injector cups come out with injectors, I'd have to say it's definitely time to replace them all. Something destroyed the sealant bond in those, and the others probably aren't far behind.
 
Reply
Old Nov 3, 2014 | 05:09 PM
  #4  
Fordx4jake's Avatar
Fordx4jake
Thread Starter
|
Junior User
Joined: Oct 2013
Posts: 85
Likes: 0
Just the one thing I'm hoping didn't happen is a warped head or valve or something. I'm figuring these are upgraded injectors seeing that when I bought the truck it seemed to be a lot faster than stock. (And no it's not tuned) so when me and my brother took the valve cover off we exposed to what was a quarter holding the injector harness on. I don't know how to explain it, but the quarter was used to push the connecter up so that it could not slip out. Was on both side, and the wires and everything looked new. Is there any way to tell if the injectors are well...not stock?
 
Reply
Old Nov 3, 2014 | 05:19 PM
  #5  
scotttahoe's Avatar
scotttahoe
Posting Guru
Joined: Jan 2013
Posts: 2,215
Likes: 2
From: North Lake Tahoe
That is called the "50 cent" mod. Very common. I preferably would replace both of the harnesses with an OEM part. To me this is just a bandaid and is not meant to be a permeant fix. What happens when the connectors come loose is the engine tends to shake real bad to the point of a stall. The injectors were not getting the proper connection.

Edit: if they look new maybe fine to leave them but would check the ohms from the injector harness.
 
Reply
Old Nov 3, 2014 | 07:34 PM
  #6  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
I would replace all the cups to be on the safe side.

Typically upgraded injectors are single shot and require custom tuning to make the idle something that's not embarrassing. Besides, you're not going to get the benefit of upgraded injectors without tuning to go along with them, so I'd guess the injectors are stock.

Oil and fuel in the cups after pulling the injectors is normal. There are fuel and oil rails that feed the injectors so when you pull an injector, that oil and fuel runs out. The different levels have to do with the position of the piston. The ones with little or no fluid mean the fluid is down in the piston. Be sure to suck all that stuff out of the piston before you try and fire the motor up.

The quarters are nothing more than a shim that is placed in the connector to keep it from coming unplugged. Ford actually sells a set of shims for this, but they cost a tad bit more than the quarters. They also sell an updated harness where the shims are not needed.

Since you're this far into things, go ahead and replace the glow plugs too. Stay away from Autolite plugs. Motorcraft is the preferred brand here since the tips of the autolites tend to swell up and can break off in the head.
 
Reply
Old Nov 3, 2014 | 07:38 PM
  #7  
Fordx4jake's Avatar
Fordx4jake
Thread Starter
|
Junior User
Joined: Oct 2013
Posts: 85
Likes: 0
The truck was tuned when I bought it. Just pulled the pcm to reset it to pass emissions haha


Alright, that clears up a lot. They don't look single shot. They got about 8 tiny holes at the tip of each injector. I would do pictures and stuff, but just seems like a pain to upload them all to a link that I gotta put on here.

Brake cleaner will work for cleaning the injectors and stuff right?
 
Reply
Old Nov 3, 2014 | 07:47 PM
  #8  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
You're not going to tell the difference in single and split shot by just looking at them.

Most of the time a rag with some diesel on it works to clean up the injectors. Some brake cleaner shouldn't hurt. Just be sure to get new o-rings on any of them you stick back in there.

There have been numerous stories about injector o-rings from the chain parts stores failing in short order. Alliant brand (makes them for Ford and International) are the preferred O-rings.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Fords to Drive Before You Die

 Joe Kucinski
story-1

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-2

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-3

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-4

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-5

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-6

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-7

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-8

Every 2026 Ford Engine Explained

 Brett Foote
story-9

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
Old Nov 3, 2014 | 07:51 PM
  #9  
Fordx4jake's Avatar
Fordx4jake
Thread Starter
|
Junior User
Joined: Oct 2013
Posts: 85
Likes: 0
I was going to get the whole kit angelofishes sells on eBay. Cheap and comes with everything. Been told the orings are exactly the same as Ford.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
johndeerefarmer
2017 - 2022 Super Duty
24
Jul 24, 2016 07:13 AM
run6.0run
6.0L Power Stroke Diesel
14
May 27, 2014 09:02 PM
johnboggs21
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
8
Apr 23, 2011 11:27 AM
strokin-n-smokin
1999 - 2016 Super Duty
1
Oct 4, 2010 09:19 AM
Skip1970
1999 - 2003 7.3L Power Stroke Diesel
5
Mar 27, 2010 01:36 PM




All times are GMT -5. The time now is 01:27 AM.

story-0
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-1
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-2
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-3
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-4
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-5
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-6
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-7
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-8
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-9
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE