Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Bad injection pump?

Thread Tools
 
Search this Thread
 
Old Jul 22, 2014 | 09:26 AM
  #1  
ALedbetter1's Avatar
ALedbetter1
Thread Starter
|
Senior User
Joined: Mar 2013
Posts: 115
Likes: 0
Bad injection pump?

My 83 F-250 6.9 left me on the side of the road yesterday. Ive been having trouble with the wire connector on the shut off switch staying on but this time It wasnt just a loose wire im afraid. I had power going to the switch but when you crank it no fuel came out of the injector line but it had lots of fuel going to the pump. Left it over night and we try and start it before we trailer it..... Dumb thing starts right up. 10 miles down the road it dies again. Is it the pump? If it is is there anything I can do to get by till I find the 600 for a new pump?
 
Reply
Old Jul 22, 2014 | 10:00 AM
  #2  
mg94mg94's Avatar
mg94mg94
Senior User
Joined: Nov 2013
Posts: 128
Likes: 0
So if I'm understanding correctly; It wouldn't start when hot, but started fine when cold?
Is it a re-manufactured pump? How old is it? How many Miles? Did you notice any leaks around the pump?

From what I understand, there is a part that doesn't get replaced in remans because it is so expensive. The part fails by creating a gap when warm, which lets air in/fuel out. So my vote is on the pump.

However, I think you should take the time to look for leaks around the pump because, like you mentioned, they can be expensive.

Also, when it wouldn't start after you drove 10 miles, did you crack the injector lines to make sure the air was being bled out? Perhaps you are losing pressure somewhere else, and you had a large air bubble in the fuel.
 
Reply
Old Jul 22, 2014 | 10:03 AM
  #3  
David7.3's Avatar
David7.3
Postmaster
Joined: Jun 2014
Posts: 3,206
Likes: 3
From: Oakhust NJ Jersey Shore
Could you have a bad shut down switch? If you have been wiggling and playing with it, it's possible the connectors inside broke loose and there ya go. If i remember correctly they can be replaced or removed and checked
 
Reply
Old Jul 22, 2014 | 06:03 PM
  #4  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,423
Likes: 889
From: Mi'kma'ki
Injection pump solenoid - Stanadyne 6.2 6.9 7.3 5.7 6.5
 
Reply
Old Jul 22, 2014 | 10:44 PM
  #5  
ALedbetter1's Avatar
ALedbetter1
Thread Starter
|
Senior User
Joined: Mar 2013
Posts: 115
Likes: 0
Yes the pump is a rebuilt. Grandpa had it rebuilt on march 26 1985. The trucks got 166000 on the clock. No fuel leaks anywhere on the truck (Im a gas mileage nut). I think it is the shut off switch gone bad. This sounds like some of the other stories ive heard on here. I didn't crack the line the second time it died, but once we got back home from the 150 mile trip it fired right up again on the trailer. I did take the wires off the pump when I was on the side of the road and jump them right to the battery. Heard the click on the cold idle advance but nada on the shut off solenoid.
 
Reply
Old Jul 22, 2014 | 11:05 PM
  #6  
Macrobb's Avatar
Macrobb
Postmaster
Joined: Dec 2011
Posts: 3,860
Likes: 7
Originally Posted by mg94mg94
From what I understand, there is a part that doesn't get replaced in remans because it is so expensive. The part fails by creating a gap when warm, which lets air in/fuel out. So my vote is on the pump.
No, it allows fuel to seep around it, inside the pump. This affects starting, when pressures are low and the time for it to seep is long.
Once it's running, it's not an issue.
 
Reply
Old Jul 23, 2014 | 02:23 PM
  #7  
ALedbetter1's Avatar
ALedbetter1
Thread Starter
|
Senior User
Joined: Mar 2013
Posts: 115
Likes: 0
Should I go ahead and buy a rebuilt one or get the switch
 
Reply
Old Jul 23, 2014 | 04:19 PM
  #8  
Agnem's Avatar
Agnem
New User
Joined: Jun 2013
Posts: 1
Likes: 0
A simple test would be to have an ohm meter handy, and the next time it fails, just ohm out the solenoid. If it is opening due to heat, then you will have a high ohm reading or an open circuit. these solenoids are usually just a couple of ohms when working properly.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

 Joe Kucinski
story-1

10 Fords to Drive Before You Die

 Joe Kucinski
story-2

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-3

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-4

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-5

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-6

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-7

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-8

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-9

Every 2026 Ford Engine Explained

 Brett Foote
Old Jul 23, 2014 | 06:35 PM
  #9  
Macrobb's Avatar
Macrobb
Postmaster
Joined: Dec 2011
Posts: 3,860
Likes: 7
Originally Posted by ALedbetter1
Should I go ahead and buy a rebuilt one or get the switch
Get the solenoid, I'd suggest. It's a lot cheaper, and the rest of the pump wouldn't give you those problems.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jesse73iditurbo
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
7
Aug 26, 2017 03:38 PM
McQ
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
9
Jun 22, 2012 07:20 PM
Clayman302
Engine Swaps
3
Jun 14, 2012 09:59 PM
f250d4x4
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
7
Sep 13, 2011 11:06 PM
cowboy49
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
May 29, 2003 02:27 PM




All times are GMT -5. The time now is 02:12 AM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE