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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Rear engine cover bolt stuck

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Old Jul 17, 2014 | 01:42 PM
  #16  
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From: Virginia Beach VA
sheet rock screws work great!
 
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Old Jul 17, 2014 | 02:05 PM
  #17  
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ok - well trying it hillbilly style - drilled 3 sets of holes, put in metal screws with a plate between each - have a 3 jaw puller hooked up and got it tight. I've cranked it a little and the seal doesn't appear to be moving. I saw on a you tube that some ford techs blue Loctite these in so that will make it super fun to remove. Should I throw some heat at it? Will that cause any unwanted damage to anything else??
 
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Old Jul 17, 2014 | 02:05 PM
  #18  
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From: Spanaway
You know that your going to need the tool to
put the new seal back in?
Also if it have the sleeve on the crank you need the
tool to take that off.

Sean
 
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Old Jul 17, 2014 | 02:08 PM
  #19  
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Some come out ok, some are a pain, x2 on using screws though. You might be able to get away with putting a screw or two in it and working it out by pulling it with pliers. Just have to be careful to not bury the screw
 
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Old Jul 17, 2014 | 02:10 PM
  #20  
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Well, I'll keep trying with the puller slowly - I already got the sleeve off - it came off easy.
 
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Old Jul 17, 2014 | 02:36 PM
  #21  
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Originally Posted by superv10
ok - well trying it hillbilly style - drilled 3 sets of holes, put in metal screws with a plate between each - have a 3 jaw puller hooked up and got it tight. I've cranked it a little and the seal doesn't appear to be moving. I saw on a you tube that some ford techs blue Loctite these in so that will make it super fun to remove. Should I throw some heat at it? Will that cause any unwanted damage to anything else??

A little heat around it shouldn't hurt anything BUT, I'm not an expert with this engine.
 
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Old Jul 17, 2014 | 02:58 PM
  #22  
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From: Valley of the Su, Arizona
ok - it worked - added a little heat which helped it to "pop" a bit - slid right off...

Now onto attaching engine stand. This is the nervous part. Scary that 990lbs is riding on 4 little 10x1.5 metric bolts...
 
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Old Jul 17, 2014 | 03:01 PM
  #23  
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Originally Posted by superv10
Thanks guys for all the knowledge - I did manage to get it out without cutting - Used a Lisle bolt extractor set - worked great!! Next question, I believe this part (red arrow) is the rear main seal and has to be removed so I can pull cover. Manual says to drill holes on each side and pull it out with some sort of special tool - ideas on this one??

EDIT: Ok, looks like a slide hammer, yet again another tool I don't have - options to using a slide hammer to pull it off. Is it pressed in really hard? Could I simply use a hook set to pull it out?

You can simply remove the whole cover by sliding it off over the crankshaft flange at this point. At least that's how I did it.
I found it easier to "hillbilly" the radial seal out while it was up on my workbench. I ended up very carefully cutting the seal, then using dikes roll the metal where I cut it until it just popped out. As a precaution, the area of the seal I cut at would've been the top as it mounts to the engine, just in case I scored the inner surface of the cover/seal interface, I didn't want that to be at the bottom. But it worked out fine.

You have a seal install tool don't you? I believe it's PN 303-770. You will want it.
 
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