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Almost stripped Torx bolt

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Old Dec 17, 2004 | 07:18 PM
  #1  
jonm61's Avatar
jonm61
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From: Marietta, GA
Almost stripped Torx bolt

I've got a Torx T-40 bolt that I need to get out. It's in REALLY tight, and I've ALMOST stripped it out. Anyone have any suggestions on what to do?

Thanks
 
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Old Dec 17, 2004 | 07:39 PM
  #2  
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gbadgley
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You MAY be able to get it with a metric allen, I have had some luck that way or you may end up drilling and easy out method. Greg
 
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Old Dec 17, 2004 | 07:59 PM
  #3  
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fefarms
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Consider welding a nut or bolt to the head of the Torx (assuming you can reach it and that it is a steel bolt). Oftentimes the heat of doing this loosens the bolt. The welded on object gives you something beefier to wrench on.
 
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Old Dec 17, 2004 | 10:50 PM
  #4  
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fixnair
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From: Sapulpa OK
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First, try smacking the head hard with a hammer and a hollow punch such as a pipe nipple so as not to damage the torx socket. Hitting it hard compresses the metal under the head and will help to loosen it. Good Luck
 
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Old Dec 18, 2004 | 12:07 AM
  #5  
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kindstranger
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Did you try an impact driver? How about the candle trick?


If the torx driver or bolt are greasy, a good shot of brake cleaner could help with grip.
 
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Old Dec 18, 2004 | 12:56 AM
  #6  
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wicked6
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From: High Desert
....another trick, if you've got fairly *clear* access is to take your Dremel with a cut-off wheel & slice across the head, through the middle - basically making a slotted screw... use a flat blade screwdriver to remove it
 
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Old Dec 20, 2004 | 08:14 AM
  #7  
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Aftrmidnite
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I glued the bit into the Screw overnight with Gorilla glue, thats how I got the front bumper bolts loose on my Aerostar. Couldn't heat them because of the plastic bumper cover. Heated them with a heat gun and dropped the bolt and bit into ice water to break the glue bond. We used a glue at work that had a catalyst to break the bond, but can't think of what it was we used.
 
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