Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

warn lock out hub issue

Thread Tools
 
Search this Thread
 
Old Feb 18, 2014 | 05:12 PM
  #1  
JOHN2001's Avatar
JOHN2001
Thread Starter
|
Logistics Pro
10 Year Member
Joined: Dec 2010
Posts: 4,738
Likes: 15
From: Temperance, MI
warn lock out hub issue

A week ago my 4wd stopped working. I've diagnosed it to be the hubs. I took them apart regressed everything and put it all back together. Everything looked to be in good shape for the most part, I noticed the snap ring came off the back of one so I put it all back together and called it good because it seems to be functioning like it should.
The opposite side doesn't seem to want to spin to lock by itself even after being greased. If I just twist the switch enough it doesn't move where as the other side will free spin all the way to lock.
Theres really not much to this design it's about as simple as it gets. Am I missing something? Any help would be great. I did try to look up maintenance on warn hubs and haven't seen anyone with a problem quite like mine. Unfortunately for me I don't have the receipt of the hubs when I bought them 3 years ago and I don't want to have to fork over $200 if I don't have to. Thanks
 
Reply
Old Feb 18, 2014 | 05:45 PM
  #2  
Firefighter 1406's Avatar
Firefighter 1406
Lead Driver
20 Year Member
Photogenic
Liked
Loved
Joined: Mar 2004
Posts: 5,372
Likes: 108
From: Northern Indiana
Club FTE Silver Member

If you haven't already I would call Warn customer service. I have heard they are very helpful and have heard of they replacing stuff no problem.
 
Reply
Old Feb 18, 2014 | 06:59 PM
  #3  
SARDiverDan's Avatar
SARDiverDan
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2011
Posts: 2,862
Likes: 765
From: SoCal/Wyoming
I have always wondered about that snap ring as there is no grove for the ring to snap into so I have never used them and have not had an issue.
 
Reply
Old Feb 18, 2014 | 08:02 PM
  #4  
scotttahoe's Avatar
scotttahoe
Posting Guru
Joined: Jan 2013
Posts: 2,215
Likes: 2
From: North Lake Tahoe
Originally Posted by Firefighter 1406
If you haven't already I would call Warn customer service. I have heard they are very helpful and have heard of they replacing stuff no problem.
I agree, call customer service.
 
Reply
Old Feb 18, 2014 | 08:07 PM
  #5  
rotun's Avatar
rotun
Reads ***** rules!
Joined: Nov 2007
Posts: 1,105
Likes: 3
From: So.Ca./ N.E. UT
Club FTE Silver Member

You might have put too much grease in them.......it doesn't need alot, too much will prevent it from functioning correctly.
 
Reply
Old Feb 19, 2014 | 05:12 AM
  #6  
JOHN2001's Avatar
JOHN2001
Thread Starter
|
Logistics Pro
10 Year Member
Joined: Dec 2010
Posts: 4,738
Likes: 15
From: Temperance, MI
I'll be contacting there customer service today thanks for the tip. Rotun I didn't over do it. To me it looked like there was enough grease already. I wiped them out and applied a little more I figured it couldn't hurt since they weren't working anyways.
 
Reply
Old Feb 19, 2014 | 10:36 AM
  #7  
rotun's Avatar
rotun
Reads ***** rules!
Joined: Nov 2007
Posts: 1,105
Likes: 3
From: So.Ca./ N.E. UT
Club FTE Silver Member

If you ever decide to stray from Warn the Dynalocs from Dynatrac have been very good. Pricey but you'll only pay for them once.

Dynatrac - Confidence to Explore®
 
Reply
Old Feb 19, 2014 | 11:07 AM
  #8  
HKusp's Avatar
HKusp
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Superwinch hubs are the way to go on these trucks. That weak *** spring that Warn puts on doesn't do the trick after awhile. Superwinch's has no spring it is a mechanical wedge. Positive lock every time. I had Warn premiums and they were junk. I got warn to replace them under warranty and sold them to purchase the Superwinch set, which was cheaper than Warn by the way.

Model 400439 fits the Dana 60's

http://www.superwinch.com/p/premium-...ler-ford?pp=12
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ss27gogeta
1973 - 1979 F-100 & Larger F-Series Trucks
8
May 31, 2019 06:02 PM
mad_science
Excursion - King of SUVs
22
Jan 29, 2018 09:57 AM
wallz
Excursion - King of SUVs
26
Jan 19, 2011 11:01 PM
phf2231
1999 - 2016 Super Duty
9
Apr 25, 2010 06:37 AM
CruisnPhantom
1999 - 2016 Super Duty
1
Mar 7, 2004 09:38 PM




All times are GMT -5. The time now is 08:53 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE