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Need help with rear lights!

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Old Dec 25, 2013 | 05:14 PM
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Need help with rear lights!

Hi guys,
have an 02 f350 XL.
the other day it rained and all of my rear lights went haywire.
all problems are out back.

-step on brakes, high mount, and lic plate lights light up with brakes.

-turn on marker lights and the high mount lights up and the tails and lic plate lights dim.

-marker lights on, apply brakes, and the tails and lic plates lights go out on bed, high mount activates.

-use turn signals with markers off and all of the rear lights including high mount flash..

-reverse lights dim or dont work at all.


i have tried a new MF switch, checked all fuses. cleaned rear frame ground. took apart brake switch and cleaned it. non tilt column but checked wires. replaced flasher. unplugged brake light switch and headlight switch, problem is still there. removed trailer relays, no help. checked all chassis plugs. disconnected TRS.

i should mention i have 12v cummins swap and a pcs with standalone harness. no problems over the last few months since swap until it rained last monday.

need help/suggestions!!
 
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Old Dec 25, 2013 | 05:18 PM
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From: Lebanon
Originally Posted by 02SuperPoop
Hi guys, have an 02 f350 XL. the other day it rained and all of my rear lights went haywire. all problems are out back. -step on brakes, high mount, and lic plate lights light up with brakes. -turn on marker lights and the high mount lights up and the tails and lic plate lights dim. -marker lights on, apply brakes, and the tails and lic plates lights go out on bed, high mount activates. -use turn signals with markers off and all of the rear lights including high mount flash.. -reverse lights dim or dont work at all. i have tried a new MF switch, checked all fuses. cleaned rear frame ground. took apart brake switch and cleaned it. non tilt column but checked wires. replaced flasher. unplugged brake light switch and headlight switch, problem is still there. removed trailer relays, no help. checked all chassis plugs. disconnected TRS. i should mention i have 12v cummins swap and a pcs with standalone harness. no problems over the last few months since swap until it rained last monday. need help/suggestions!!
The first place I would look is the wires going to where the trailer plugs in. It seems this is the area that always gets corrosion from road salt and water.
 
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Old Dec 25, 2013 | 05:33 PM
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Originally Posted by RStachowicz
The first place I would look is the wires going to where the trailer plugs in. It seems this is the area that always gets corrosion from road salt and water.
Plug is clean. Had dielectric grease in it since spring b
 
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Old Dec 25, 2013 | 05:54 PM
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Check under the dash for a water leak. Wet relays will do all types of strange
things. You want to look at the CJB (Central Junction Box) to signs of water.

Sean
 
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Old Dec 25, 2013 | 08:22 PM
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Originally Posted by Yahiko
Check under the dash for a water leak. Wet relays will do all types of strange
things. You want to look at the CJB (Central Junction Box) to signs of water.

Sean
ill grab a can of wire dry tomorrow at work and spray it down. i just took a full can of brakekleen to the back connectors for the trailer harness and the tail harness.

i also found that when markers are off and hazards/turns are on i have 12v (flashing) going to both wires for bulb on drivers side and 12v to one wire on pass side.

i should mention that i had a relay hooked up for a reverse light wired as follows. 12v from trailer tail harness, switched from truck reverse circuit, ground from rear chassis ground. is it possible that if that relay got wet (it was wrapped well) that it shorted at the fuse block (cjb)? i pulled all of that relay and wiring out and the problem still persists.

the trans range sensor appears to be wet with some atf (i assume) thats why i unplugged it to make sure it wasnt grounding to the tcm harness. ive been working on this for days, its my dd and i dont want a ticket or accident from faulty equipment.
 
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Old Dec 25, 2013 | 10:08 PM
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In the CJB are some hidden relays. That is why the stupid thing
costs so much to replace. Well that and the fact that from Ford only.

If you find it wet look up to the front glass. Some years had a leaking
problem. You may want to put the truck in and add some heat to dry it out.

The only way to keep things dry is to seal them up. Wrapping with tape is
not always a good thing. Water will find a way in. The heat shrink with the mastic
will keep things dry so long as your able to get it around all the wires and create
a seal. The down side it's a real bitch to remove.

Sean
 
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Old Dec 27, 2013 | 08:02 PM
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Originally Posted by Yahiko
In the CJB are some hidden relays. That is why the stupid thing
costs so much to replace. Well that and the fact that from Ford only.

If you find it wet look up to the front glass. Some years had a leaking
problem. You may want to put the truck in and add some heat to dry it out.

The only way to keep things dry is to seal them up. Wrapping with tape is
not always a good thing. Water will find a way in. The heat shrink with the mastic
will keep things dry so long as your able to get it around all the wires and create
a seal. The down side it's a real bitch to remove.

Sean
Put in a new CJB today fron the reputable local jy. No help. If you leave the mf switch unplugged and markers work fine and highmount no longet lights up before brake. Also sperately, if you inplug the tan chassis hasness by the tcase, the rears are fine when brakes applied. Im thinking the headlight switch is grounding out. Is that possible? I checked for shorts with a dmm at the rear harness under spare tire and nothing is grounded out with lights on or off.
Its a perexing problem. The only thing the highount and the rear lights have in common is the brake light feed pre mfs.
 
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Old Dec 29, 2013 | 11:35 AM
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In an XL model truck i think the VSM is built into the cluster. I unplugged it and the dome light shut off like it should. But the rear lights still act up. Im going o have to just bite the bullet and start pulling harnesses.
 
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Old Dec 29, 2013 | 04:15 PM
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Get you hands on a wiring diagram for your year.
That will help a lot.

Sean
 
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Old Dec 29, 2013 | 04:25 PM
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Originally Posted by Yahiko
Get you hands on a wiring diagram for your year.
That will help a lot.

Sean
Yeah i have alldata through work. Been staring at diagrams for a week lol. Im adding ground straps right now
 
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Old Dec 29, 2013 | 05:29 PM
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I got it figured out just no idea why took so long for the problem to surface. I cummins swapped the truck and never grounded frame to cab. Been three months running it daily. I put in a 4ga ground from core support to the steering box bolts. Perfect, lights are ten times brighter! Thanks everybody!
 
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Old Dec 29, 2013 | 08:54 PM
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Make sure that the core support has metal to metal contact.
Some use rubber standoffs and they will ground but not that
well over time.

Sean
 
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Old Dec 29, 2013 | 09:54 PM
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That is why the stupid thing costs so much to replace.
 
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