When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Use a finger to block off one of the coolant passage tubes at a time and plug a mity-vac in the same tube on the other end. Draw a vacuum and watch if it leaks down. You dont need to go more than 15inches. Coolant only sees a +15 psi in a healthy motor.
I plugged the small hose with a pen and puffed the deagas bottle up with 15 PSI air on the open tube (cap still on to vent over 15 PSI). I have also used a Harbor Freight radiator tester to puff up the coolant system to 15 PSI and let it set overnight.
I made an aluminum plate that I bolted the assembled cooler to, applied air pressure through the block heater fitting. Gauge and ball valve....checked for leak down.