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Which welder-looking for info

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Old Oct 31, 2013 | 06:04 PM
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eriklane
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Which welder-looking for info

I have a Lincoln arc welder buzzbox, wondering if that can be used to weld auto body metal - is that 18 gauge?
 
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Old Oct 31, 2013 | 11:05 PM
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Not really, the smallest welding rods you can get are 1/16". You really need a MIG with .023 wire to weld that thin stuff, you can get away with larger wire depending on what you're doing, but the less heat you have to put into it the better.
 
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Old Nov 1, 2013 | 08:16 AM
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Seeing flux wire feed welders that weld up to 3/16" metal for < 150 bucks...would that be a good inexpensive option and can you weld thin stuff like exhaust pipes and car panels?
 
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Old Nov 1, 2013 | 09:16 AM
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gfw1985
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From: Raphine, Virginia
Originally Posted by eriklane
Seeing flux wire feed welders that weld up to 3/16" metal for < 150 bucks...would that be a good inexpensive option and can you weld thin stuff like exhaust pipes and car panels?
Will they work? Yes. Pretty, no. Most have very limited settings and parts hard to find(Chinese made). Body panels are a series of spot welds spread out carefully not to over heat and warp the metal. Fine for exhaust pipes. I would by a used gas equipped welder off Craigslist before buying a new flux core only welder. I started with a Lincoln WeldPac 100 and upgraded it to gas. Then bit the bullet and purchased a MillerMatic 211. I always advise purchasing a Hobart Handler 140 for a first welder. I've seen used ones nearly new for $300. Just have to shop around. 18 gauge metal is common with 16 gauge occasionally in floor pans. Newer vehicles and replacement panels are lucky to even be 20 gauge metal. Good luck with your decision
 
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Old Nov 1, 2013 | 09:23 PM
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I think functional flux core welders are a myth. I weld, that's my thing and I have been doing it for over ten years, and I can barely get a decent weld out of a flux core machine. I've run plenty of dual shield, that's like flux core with gas added, but you have to run that hellaciously hot, and the wire isn't much bigger than the stuff those little buzz boxes say to use.
A good used mig machine would be a much better way to go.
 
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Old Nov 20, 2013 | 07:41 PM
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Originally Posted by Ford_Six
I think functional flux core welders are a myth. I weld, that's my thing and I have been doing it for over ten years, and I can barely get a decent weld out of a flux core machine. I've run plenty of dual shield, that's like flux core with gas added, but you have to run that hellaciously hot, and the wire isn't much bigger than the stuff those little buzz boxes say to use.
A good used mig machine would be a much better way to go.
Agreed. I repair welders and have said for years that you can't run fast enough to give me a roll of free flux-cored wire. Yes, it'll stick something together, and yes, if everything is right you can make a decent looking weld for repairs, but just not meant for body work - too much cleanup of flux and puts more heat into the weld (to melt the flux) causing more warpage than a standard mig. The Hobart Handler is a good choice. Since they are essentially ITW (Miller) machines stripped down to be sold cheaper - you get the same quality as a Miller (and a lot of the same parts) for less money. Same guts, fewer bells and whistles. The gas/bottle is the real expense in the setup - but well worth it in the long run. (consider running straight CO2 for a while - hotter weld and more spatter, but much cheaper to get started, especially if you can scavenge from a used soda dispenser or the like).
 
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Old Dec 14, 2013 | 01:00 PM
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There are good threads on how to buy used gas cylinders on the Hobart, Miller, and Weldingweb forums.

I get all mine that way since the purpose of owning a cylinder is to have one for exchange. Doing my homework was worth it as now I have more cylinders than I need, but it's insanely convenient to have duplicates and they don't depreciate.

MIG mixed gas, argon, CO2 (great for powering pneumatic tools on salvage yard runs and hanging a brass air chuck off a regulator was way cheaper than buying a fancy Power Tank) nitrogen (bought cylinders from an HVAC tech and am gradually exchanging them for other gases as I use them up), oxygen and acetylene are great to have handy.

Those forums are also goldmines of info on buying the best MIG for a given use.

Small MIGs are often best bought new and the Hobarts have many happy users. Lots of pros own smaller MIGs because they are portable (if you can't get a big MIG to the work you can't do the work) and they are particularly useful for auto body.
 
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