Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

The IDI Myth Thread....

Thread Tools
 
Search this Thread
 
Old Sep 6, 2013 | 01:55 PM
  #31  
Xenthrax's Avatar
Xenthrax
Mountain Pass
Joined: Feb 2012
Posts: 244
Likes: 0
It may be disagreed upon here but I haven't had any issues yet with running exhaust out to a 6 inch single stack. I've been seeing that a lot of people over various forums would never think about opening up past a 4inch exhaust, but like I said I'm doing just fine going up to six (most if the exhaust is comprised of the 4inch; its the cheapo flex pipe mess).

I went this route because the boys who owned the truck before me ran 5 inch dual stacks, so the bed was already cut into. They even used a 4inch tip as an adaptor!!! . My buddy had a spare 6inch stack he never used, so I just put it up on my truck and made it work.

Exhaust velocity is just fine, and the truck sounds great. I love driving it from a stop because it literally sounds like a boat
 
Reply
Old Sep 6, 2013 | 02:30 PM
  #32  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,601
Likes: 5,628
From: Marlboro Mental Hospital.
Club FTE Gold Member
there is a big difference between a 3 inch downpipe, 3 or 4 inch pipes back to a 6 inch stack and a 5 or 6 inch downpipe and exhaust.
for 22 years my 88 had a 3 inch down pipe, to a 3 inch splitter to dual 4 inch stacks.
some will say this is a 8 inch exhaust because of the dual 4 inch stacks.
others will say it is a 6 inch because of the dual 3 inch pipes to the stacks. but in truth it is still a 3 inch exhaust, because the turbo outlet, down pipe, and pipe to the splitter was the longest part of the exhaust system, and it was only 3 inch.
the biggest difference of the whole thing was removing the muffler and restriction it caused.
the truck ran the same if it had the full pipes on it or if it only had 6 inches of pipe out of the turbo.
in fact i think it ran a bit better with the pipes.
 
Reply
Old Sep 6, 2013 | 04:36 PM
  #33  
38Chevy454's Avatar
38Chevy454
More Turbo
Joined: Nov 2010
Posts: 521
Likes: 6
From: Cincinnati, OH
Myth: no good IDI mechanics anymore

Fact: the experts hang out here and learn to do it yourself!
 
Reply
Old Sep 6, 2013 | 09:43 PM
  #34  
typefour's Avatar
typefour
Laughing Gas
Joined: Aug 2003
Posts: 919
Likes: 4
From: Newberg Oregon
Fact; cant really go by valve guide specs in the size charts, a proper guide job needs to be finish honed to the proper clearance.
What give the myth of 7.3 guide issues is eventually they wear out and cook the spring then drop the valve. And 6.9s do it too but it takes longer.
Having installed several hundred guides in various heads, you would be amazed how much the size changes when pressed in.
 
Reply
Old Sep 6, 2013 | 10:42 PM
  #35  
Ford F834's Avatar
Ford F834
Postmaster
Joined: Aug 2010
Posts: 2,554
Likes: 9
From: Northern Arizona
Originally Posted by typefour
Fact; cant really go by valve guide specs in the size charts, a proper guide job needs to be finish honed to the proper clearance.
What give the myth of 7.3 guide issues is eventually they wear out and cook the spring then drop the valve. And 6.9s do it too but it takes longer.
Having installed several hundred guides in various heads, you would be amazed how much the size changes when pressed in.
Thank-you for that explanation Russ. Any idea why the 7.3 wears out valve guides faster than a 6.9? I would have expected them to be equal in that regard. Also, what is your take on the roller lifters that folks here have gotten from Harland Sharp? Xcite says it should reduce side loading and lead to longer valve train life. I know those custom parts are pretty spendy, but cost effectiveness aside does it seem like a worthy reliability upgrade?
 
Reply
Old Sep 7, 2013 | 12:33 AM
  #36  
RacinNdrummin's Avatar
RacinNdrummin
Thread Starter
|
Postmaster
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2004
Posts: 2,941
Likes: 32
From: Maple Valley, WA
Originally Posted by Xenthrax
It may be disagreed upon here but I haven't had any issues yet with running exhaust out to a 6 inch single stack. I've been seeing that a lot of people over various forums would never think about opening up past a 4inch exhaust, but like I said I'm doing just fine going up to six (most if the exhaust is comprised of the 4inch; its the cheapo flex pipe mess).

I went this route because the boys who owned the truck before me ran 5 inch dual stacks, so the bed was already cut into. They even used a 4inch tip as an adaptor!!! . My buddy had a spare 6inch stack he never used, so I just put it up on my truck and made it work.

Exhaust velocity is just fine, and the truck sounds great. I love driving it from a stop because it literally sounds like a boat
Originally Posted by tjc transport
there is a big difference between a 3 inch downpipe, 3 or 4 inch pipes back to a 6 inch stack and a 5 or 6 inch downpipe and exhaust.
for 22 years my 88 had a 3 inch down pipe, to a 3 inch splitter to dual 4 inch stacks.
some will say this is a 8 inch exhaust because of the dual 4 inch stacks.
others will say it is a 6 inch because of the dual 3 inch pipes to the stacks. but in truth it is still a 3 inch exhaust, because the turbo outlet, down pipe, and pipe to the splitter was the longest part of the exhaust system, and it was only 3 inch.
the biggest difference of the whole thing was removing the muffler and restriction it caused.
the truck ran the same if it had the full pipes on it or if it only had 6 inches of pipe out of the turbo.
in fact i think it ran a bit better with the pipes.
Look at it this way... The Exducer of the turbo is only 2.5" with a wheel spinning inside of it, and that's if you have one of the bigger turbos...

A 3" DP is sufficient for any IDI... however, bigger wont hurt.
 
Reply
Old Sep 7, 2013 | 02:23 AM
  #37  
FordManMT's Avatar
FordManMT
Senior User
Joined: Sep 2009
Posts: 432
Likes: 0
From: Rocky Mountians
I have a 3" down pipe into 4" into 5" splitter/collector, into dual 6" stacks.

212hp 429ft-lbs. flows real nice
 
Reply
Old Sep 7, 2013 | 08:25 AM
  #38  
Chevy_Eater's Avatar
Chevy_Eater
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
Originally Posted by tjc transport
myth: adding a turbo to an non turbo IDI will only blow it up.
It won't blow it up, but it can blow some head gasket(s).
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Sep 7, 2013 | 07:14 PM
  #39  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,601
Likes: 5,628
From: Marlboro Mental Hospital.
Club FTE Gold Member
Originally Posted by RacinNdrummin
Look at it this way... The Exducer of the turbo is only 2.5" with a wheel spinning inside of it, and that's if you have one of the bigger turbos...
my non wastgated banks has a 3 inch turbo outlet to a 3 inch downpipe.
 
Reply
Old Sep 7, 2013 | 07:55 PM
  #40  
'94IDITurbo7.3's Avatar
'94IDITurbo7.3
Postmaster
Joined: Jul 2011
Posts: 3,061
Likes: 2
what is the wheel size though? yeah, my turbo has a 3 inch outlet, but the exit point of the wheel(exducer??) is not 3" lol.
 
Reply
Old Sep 7, 2013 | 08:30 PM
  #41  
typefour's Avatar
typefour
Laughing Gas
Joined: Aug 2003
Posts: 919
Likes: 4
From: Newberg Oregon
Originally Posted by Ford F834
Thank-you for that explanation Russ. Any idea why the 7.3 wears out valve guides faster than a 6.9? I would have expected them to be equal in that regard. Also, what is your take on the roller lifters that folks here have gotten from Harland Sharp? Xcite says it should reduce side loading and lead to longer valve train life. I know those custom parts are pretty spendy, but cost effectiveness aside does it seem like a worthy reliability upgrade?
Dont have any rock solid evidence of why the 7.3 wears more, it could very well be the "improved" seals.
If I could afford roller rockers I would get them, they virtually eliminate lateral loading.
I have used them on many gas engines, and since we have a relatively fast and high lift cam they would be the ticket.
 
Reply
Old Sep 7, 2013 | 09:09 PM
  #42  
Ford F834's Avatar
Ford F834
Postmaster
Joined: Aug 2010
Posts: 2,554
Likes: 9
From: Northern Arizona
Originally Posted by typefour
Dont have any rock solid evidence of why the 7.3 wears more, it could very well be the "improved" seals.
If I could afford roller rockers I would get them, they virtually eliminate lateral loading.
I have used them on many gas engines, and since we have a relatively fast and high lift cam they would be the ticket.
Again, thanks Russ for the info. I will see what Mike at HS quotes me for a set. You say "improved" oil shields (in quotes), so are you thinking they keep the valve stems ~too dry? I know this is getting a little off topic, but is still along the lines of the (myth?) that 7.3's have more valve issues than 6.9's.
 
Reply
Old Sep 7, 2013 | 11:48 PM
  #43  
Ford F834's Avatar
Ford F834
Postmaster
Joined: Aug 2010
Posts: 2,554
Likes: 9
From: Northern Arizona
Originally Posted by tjc transport
myth: adding a turbo to an non turbo IDI will only blow it up.
Originally Posted by Chevy_Eater
It won't blow it up, but it can blow some head gasket(s).
I'm still not convinced that turbos blow head gaskets. I think it really depends on what turbo you are talking about, the condition of the gaskets and (engine in general), and the type of driving. Sure. If you put a hot pump and a huge turbo on a tired engine you are asking for trouble, but we have seen some members (noteably dirtydiesel and lil red sled) boost the snot out of old tired engines and the HG's held with stock bolts. Conversely, there seem to be many, many head gasket repair threads and questions involving NA engines.

How many "I installed a turbo and my head gasket(s) blew" threads have you seen?

My experience with head gaskets (on gas engines) have almost all been HEAT related in some way or another. With that in mind, adding oxygen with a turbo on a diesel engine will actually lower exhaust gas temps and keep the upper cylinder temperatures lower than when NA. The pressure will be more, but the temps will be less, and with low to moderate boost levels the pressure is not going to kill the HG's.

That said, my build will definitely have studs, but that is because I want it as strong as I can get it, and I generally think that the head bolts are one of the IDI's weaknesses... it does not mean that I buy into the idea that there is a causal relationship between adding a mild-ish turbo and HG failure.

There. Ant hill kicked.
 
Reply
Old Sep 8, 2013 | 03:40 AM
  #44  
FordManMT's Avatar
FordManMT
Senior User
Joined: Sep 2009
Posts: 432
Likes: 0
From: Rocky Mountians
So racin.

If 8 degress is to much advance for a truck with a maxed pump what would you recommend for timing
 
Reply
Old Sep 8, 2013 | 06:08 AM
  #45  
Ford F834's Avatar
Ford F834
Postmaster
Joined: Aug 2010
Posts: 2,554
Likes: 9
From: Northern Arizona
Originally Posted by FordManMT
So racin.

If 8 degress is to much advance for a truck with a maxed pump what would you recommend for timing
Racin' posted an excellent post on this just a couple weeks ago...


Originally Posted by RacinNdrummin
This is the best info I can give...

Generally it goes like this... The more timing you give it, the better the top end, but the less low end you get...

However, there is a big variable if you are turboed... and that is the size of your turbo itself...

The bigger the turbo (We can even split hairs from here) the more retarded timing you will have to run to get the ***** you want...

With my S362, I saw the best power at 6* BTDC on the dyno, and I was adamant about that timing setup, until I drove and tuned a fellow members truck with an HX35, and it was a dog at 6* compared to 8*+.... It all has to do with the exhaust side of the turbo and how drive pressure has an effect on the wheel...

The best thing you can do, is to just feel it out... Adjust your timing until it has the best drivability, best all around power, don't be afraid to retard it... That's of course if you don't have access to a dyno, that will give you the info you need... I gained 20whp just from tuning timing alone on the dyno, back when I had my turbo cal...

That is the simplistic way of course... There are a lot of things that change the characteristics of an engine... Injector spray duration can determine a lot of things depending on pop pressure, and the duration determines what static timing the setup will work best at... tuning tuning tuning... That's all I got to say... If you don't have the patience for it, don't worry about the platitudes, just run it how it feels...
 
Reply



All times are GMT -5. The time now is 05:27 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE