questions about A/C
I converted the factory AC on my 76 F350 to operate with R134A. I replaced everything but the evap (which was almost new), and interior controls. It was a big job, but I'm pleased with the results. Toughest part was finding someone to make up the new hardlines for connecting the condenser to the system.
Installing factory air in a non-AC cab can and has been done many times but you need to realize what you're in for. I'm not trying to discourage you, just to let you know what to expect.
First, avoid the 73-early 75 systems. The evaporator, condenser, and expansion valves are different and new evaporators are nearly impossible to find. The wiring is also different.
With everything out, I would install a new heater core and blower motor. Much easier to do it now rather than later. Have the evaporator checked before you install it. The later evaporator is getting hard to find too and its also getting expensive.
The flexible ducts under the dash will pretty much be toast, no NOS available and these aren't reproduced by anybody. The "repair" usually involves duct tape.
The York compressor is a POS, it's heavy, noisy, and inefficient. When I did my installation I converted to the Sanden style compressor. Quiet, light and much more efficient than the York. A NEW Sanden compressor complete with clutch costs less than a rebuilt York minus clutch.
Another thing to consider, with factory air you have that big evaporator housing sticking in the engine compartment. This will make working on the passenger side of the engine difficult, especially if you've got a 460.
I did the conversion and "cheated" a little bit. On my project the cab was shot so I bought a donor truck and looked specifically for an A/C truck and did a cab swap.
Like I say, I'm not trying to discourage you, just want you to realize that its not simply a "bolt in" deal.
With new parts getting more expensive and harder to find and the overall difficulty of the installation. You really should consider the Nostalgic Air kit.
If I hadn't been going for the original factory look on my resto, I would have definitely gone with the Nostalgic Air kit.
Here's a link to my build thread (still in progress). Towards the end it has several posts on rebuilding the factory A/C unit and the Sanden compressor conversion.
https://www.ford-trucks.com/forums/8...with-pics.html
If you do go the factory route why not start a thread so we can all follow along, and others who are interested in doing the same can get some valuable information.
Good luck.
I am using factory stuff under the dash and for the dash controls, but I've put a Sanden style compressor and I got a new condenser that's more friendly with modern refrigerant.
The condenser was out of a 2000 Blazer. Its not actually mounted because I'm lazy, but some measuring shows that it'll fit great and the inlet and outlet look like they MIIIIGHT just slide through the radiator support in a factory hole.
Cutting the hole in the firewall was kind of tough but I made it work.
I'm stuck trying to find the soft ducting now, and I THINK I've found a few options.
One is BWD part number DH102, but I havent measured what size I need yet. Other option is...round duct is really easy to find and can either be smooshed into place or just build an adapter with some fiberglass.
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To try and preserve them I cleaned them real good with warm soap and water, let them dry in the sun, then sprayed a heavy coat of black Plastidip.
Time will tell if this'll work.
I also think it will be so much easier and nicer to run an aftermarket kit. OEM a/c fills up the engine bay and just looks out of place for me.














