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I had two reman injectors installed a year before I pulled them all, so this photo below shows the difference in the O-rings - old (1 and 5) and new (3 and 7). I suspect the old ones could use replacement because it's not just the miles - it's the time soaking in fuel and oil. While the sticks are out, this is a good time to inspect the cups.
I did a search on these diesel forum sites for it. Basically i bought the bellows from summit racing, welded them into my stock up pipes, and used the chevy exhaust donut to seal at the baby's butt. I know some guys have welded the flange to the pipe up top, but i just used the donuts. I got about $80 in them.
If my truck was a DD and putting a bunch of miles per year on it I would probably have gone with the IH pipes, but i put about 5000 miles a year on it, so my DIY's should out last the truck lol.
I wouldn't touch the injectors on a flawlessly running truck. Time is becoming a factor as Rich said, but with 100k I'd leave it alone. Mine has 94k and is fine so far. When it shows signs then I'll do it. Just my .02.
I'd leave them alone. I had ~125k miles on my injectors when I switched to single shots. I didn't see anything wrong with the the o-rings at that time. I now have ~80k miles on the new injectors and don't plan on doing anything with those until I'm ready for a rebuild. IIRC, Chris (F350-6) has over 400k miles on his original injectors and I don't think they've been removed. Hopefully, he will chime in on this subject.
I agree on leaving it alone. I also don't agree on the torquing down the rockers deal people mention. When I had my covers off for reO-ringing I checked a couple rockers and what I found is the bolts in the rockers are "set in their place" from the years. In order to retorque them you need to break them free and then torque them. I checked two rockers and then quit and left them all alone.
I did the whole O-ring job because 1 I had a leaky fuel bowl o-ring and 2 while the truck ran fine I had some smoke at start up and a funny puff of smoke every now and then after leaving a stop sign.
I did find two tore out O-rings. But if you have no problems I would leave it all alone.
I agree with Snowseeker, after haveing at tucking business for 20+ years, I never retorqued injectors on anything, a couple of engines went 760'xxx miles and never did anything other that set the valves. Jmo
Im in the leave it alone boat, my injectors lasted 275,000 miles and had no I Issues, the reason I replaced all 8 was because I had #8 replaced with the LL injector.
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