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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Need help urgently! AGAIN

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Old Apr 8, 2013 | 05:28 PM
  #1  
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Need help urgently! AGAIN

Start heading for Oviedo to pick up a Cat 3208 motor for later down the road and the steering suddenly ain't so easy, the battery light comes on and boom, coolant goes everywhere and I'm on the side of I-95. I got it back to the house and here's the carnage. I'm needing help pretty quick.





I really don't know where to go from here. The bolt that held the bracket in sheared off and I can't tell if there was even anything else holding the bracket on. I know I'm gonna have to drill and tap for a new bolt, but how far in and is there a water jacket on the other side? What else was there that was supposed to be holding this bracket in place? Help?
 
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Old Apr 8, 2013 | 06:08 PM
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Wow, sorry to see that. That bracket is held on by three bolts. Looks like all three sheared off and are flush with your head. Best bet is to drill them and use a bolt extractor. Hopefully, you'll save the threads, if not it'll be Helicoil time.
 
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Old Apr 8, 2013 | 06:16 PM
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Is there three bolts? One hole in the bracket is oblong.
 
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Old Apr 8, 2013 | 06:22 PM
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This hole through the bracket where it meets the block in this spot is oval.
 
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Old Apr 8, 2013 | 08:00 PM
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Most definitely three bolts. Shouldn't be oblong, but if it was only held on by one bolt I could see how the bolt enlarged the hole before shearing. I'm not sure of the thread size but that bracket is attached by three bolts; two are removed with a 1/2" socket and the larger one is 9/16"
 
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Old Apr 8, 2013 | 08:07 PM
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Also the back mounting bolt on your smog pump looks like it's backed out. Did you loosen that or did it work itself out?
 
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Old Apr 8, 2013 | 08:45 PM
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I worked it out myself. The bolt that was holding it on was the hole has threads in it was the only one with a bolt. Do you know how long the bolts are? Also, the bolt hole in the red circle in the second pic in post #4 is the oblong shaped hole.
 
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Old Apr 8, 2013 | 11:23 PM
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They're all equal, so take the broken bolt to the shop as a reference, it should have about 1" of thread at least.
 
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Old Apr 9, 2013 | 01:43 AM
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Theres definitely 3 bolts in the head. I'm not sure why the hole is oblong. Maybe for a period of time it got buggered, since it was the only thing holding the bracket on. I think these bolts are about 3 inches long, but never measured one.
 
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Old Apr 9, 2013 | 07:02 PM
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I'm goin in the morning to pull the three bolts I need and will place them through the bolt holes in the bracket, measure what sticks out and drill to that depth, then tap it. Any chance anyone knows if these bolts are hardened?
 
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Old Apr 9, 2013 | 07:07 PM
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Show the top of the bolt head to the guy in the hardware store, or do a search on whatever the symbols there mean (or post it here). Or check this out: bolts: metric standards
 
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Old Apr 10, 2013 | 11:17 PM
  #12  
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Alright guys. Got it all fixed up. Runs like a champ!
 
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