Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Fixing Rusted Bed Rails

Thread Tools
 
Search this Thread
 
Old Mar 15, 2013 | 01:04 PM
  #1  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Fixing Rusted Bed Rails

Hi Guys

My trucks bed support rails are rusted out where one side has dropped about 2". But the rest of the bed looks ok little to no rust just the rails. Im thinking of going and buying some 2x2 steel tubing and cutting the old supports off and putting this as a replacement. Has anyone done this? or have any better ideas? I think it will be a lot cheaper than buying a non rusted bed.

Thanks
 
Reply
Old Mar 15, 2013 | 02:36 PM
  #2  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Originally Posted by fordtruck661
Hi Guys

My trucks bed support rails are rusted out where one side has dropped about 2". But the rest of the bed looks ok little to no rust just the rails. Im thinking of going and buying some 2x2 steel tubing and cutting the old supports off and putting this as a replacement. Has anyone done this? or have any better ideas? I think it will be a lot cheaper than buying a non rusted bed.

Thanks
One of the guys had some bent up and replaced them himself. I need to do the same to my truck. He had removed the bed to do them. when finished he had coated it with chassis saver paint as well. I am going to go that route as well when I do mine..
 
Reply
Old Mar 15, 2013 | 02:37 PM
  #3  
hammer65's Avatar
hammer65
Posting Guru
Joined: Jul 2008
Posts: 1,302
Likes: 1
From: Morehead, Ky.
Some one posted with Pix, about how he replace his. Maybe do a search
 
Reply
Old Mar 15, 2013 | 04:13 PM
  #4  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Here is the thread. it is a few years old and seems that the pics have been deleted on Photobucket. I can call Phil to see if he still has the pics somewhere.

https://www.ford-trucks.com/forums/1...-very-bad.html
 
Reply
Old Mar 15, 2013 | 06:31 PM
  #5  
BNSONS's Avatar
BNSONS
Cross-Country
15 Year Member
Joined: Aug 2010
Posts: 81
Likes: 0
From: NW Indiana
Here you go, let us know how it works out.
Dave

https://www.ford-trucks.com/forums/1...storation.html
 
Reply
Old Mar 15, 2013 | 06:49 PM
  #6  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Originally Posted by megawatt00
Here is the thread. it is a few years old and seems that the pics have been deleted on Photobucket. I can call Phil to see if he still has the pics somewhere.
If you could that would be great I would like to see the pieces of metal that he had bent up and the finished project.
 
Reply
Old Mar 16, 2013 | 03:08 PM
  #7  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
I found these on ebay Ford Super Duty Bed Floor Support Crossmembers Rails | eBay

Seems crazy to pay almost $500 for these things.
 
Reply
Old Mar 18, 2013 | 08:36 PM
  #8  
anotherfordguy's Avatar
anotherfordguy
Senior User
Joined: Jan 2006
Posts: 134
Likes: 0
I am just going to build a new bed when I can find the time. Between the floor, tailgate, and wheelwells I figure its not worth the effort to save it. Plus it would be alot more fun to build one out of tube.

First I have to fix all the cab rot.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Mar 18, 2013 | 09:11 PM
  #9  
binuya's Avatar
binuya
Fleet Mechanic
15 Year Member
Liked
Joined: Nov 2008
Posts: 1,573
Likes: 4
From: Seattle
Club FTE Silver Member

Originally Posted by fordtruck661
I found these on ebay Ford Super Duty Bed Floor Support Crossmembers Rails | eBay

Seems crazy to pay almost $500 for these things.
No kidding! Surely someone could fab something up cheaper than that. Besides, if those need to be replaced, the bed will likely have some cancer on it that needs to be dealt with as well. Those things are not worth what they're asking.
 
Reply
Old Apr 18, 2013 | 11:44 AM
  #10  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Well Im starting to get everything I will need together so far I have por15 and went and got the metal yesterday cost me about $100 for it cut to size.


Name:  TruckBed_zpsb579d7cd.jpg
Views: 40818
Size:  132.8 KB

Name:  Truckbed_zps9a3d9aeb.jpg
Views: 40574
Size:  144.6 KB

Name:  por15_zps4d7cb112.jpg
Views: 39300
Size:  86.5 KB
 
Reply
Old Jun 8, 2013 | 08:43 PM
  #11  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Well I got the project started last Wednesday so here is the progress.

This is what it looked like when I just took it off
Name:  Bed2_zps806f73ed.jpg
Views: 42247
Size:  101.6 KB

Name:  Bed3_zps8d5fd0d3.jpg
Views: 41592
Size:  106.1 KB

Name:  Bed1_zpse8cd8d1b.jpg
Views: 40141
Size:  124.6 KB

Name:  Bed4_zps496dce32.jpg
Views: 42438
Size:  134.2 KB

Name:  Bed5_zpsc7c17268.jpg
Views: 40137
Size:  119.1 KB
 
Reply
Old Jun 8, 2013 | 08:47 PM
  #12  
brwolfjr's Avatar
brwolfjr
Elder User
Joined: Dec 2003
Posts: 658
Likes: 0
From: Wayne, PA
Are you going to coat the frame rails?
It also look like you need some exhaust work.
 
Reply
Old Jun 8, 2013 | 08:49 PM
  #13  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
This is after lots of wire brushing

Name:  Bed6_zpsbc17992f.jpg
Views: 40399
Size:  117.3 KB

Name:  Bed7_zpscded8cd5.jpg
Views: 40721
Size:  105.2 KB

And after using POR15 MARINE-CLEAN and PREP & READY

Name:  Bed8_zps9969d561.jpg
Views: 42374
Size:  115.9 KB

Name:  Bed9_zps0e1a315a.jpg
Views: 39290
Size:  107.6 KB
 
Reply
Old Jun 8, 2013 | 08:58 PM
  #14  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
This is after 2 coats of POR15

Name:  Bed10_zps9486855e.jpg
Views: 43737
Size:  126.8 KB

Name:  Bed11_zps778e74d1.jpg
Views: 42781
Size:  120.7 KB

Name:  Bed12_zps56344a73.jpg
Views: 39683
Size:  108.5 KB

Name:  Bed13_zpseb72593e.jpg
Views: 41824
Size:  120.5 KB

Tomorrow I plan on sanding and painting the bed..... More Pictures to come.
 
Reply
Old Jun 8, 2013 | 09:04 PM
  #15  
fordtruck661's Avatar
fordtruck661
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Originally Posted by brwolfjr
Are you going to coat the frame rails?
It also look like you need some exhaust work.
I think the above pictures should answer all your questions.
 
Reply



All times are GMT -5. The time now is 04:36 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 10:59:05


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE