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Old Mar 16, 2013 | 07:41 PM
  #16  
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Helicoil is a terrible fix compared to an aluminum threaded insert like Timesert or Lock-N-Stitch.

In a pinch, it'll work until you get somewhere to get it fixed THE RIGHT WAY, but it should never be done for a long-term solution on an aluminum head, because Helicoil wire threads are stainless steel.

Stewart
 

Last edited by Stewart_H; Mar 16, 2013 at 07:45 PM.
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Old Mar 16, 2013 | 10:01 PM
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Originally Posted by Stewart_H
Helicoil is a terrible fix compared to an aluminum threaded insert like Timesert or Lock-N-Stitch.

In a pinch, it'll work until you get somewhere to get it fixed THE RIGHT WAY, but it should never be done for a long-term solution on an aluminum head, because Helicoil wire threads are stainless steel.

Stewart
Not only that but they lack the integrity of the monolithic unit, also the Helicoil doesn't have the sealing properties due to the "open" structure, plus it can't be anchored sufficiently. They would work well in a non pressurized environment but not here.
 
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Old Mar 19, 2013 | 01:36 AM
  #18  
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Originally Posted by EXv10
Not only that but they lack the integrity of the monolithic unit, also the Helicoil doesn't have the sealing properties due to the "open" structure, plus it can't be anchored sufficiently. They would work well in a non pressurized environment but not here.
Popping this to the top because I wanna make sure anyone who reads this thread understands this point, and that it's driven home loud and clear: Helicoil should NEVER be a long-term option for repair of a blown plug on a Ford aluminum head.

NEVER, NEVER, NEVER!!

Stewart
 
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Old Mar 19, 2013 | 06:23 AM
  #19  
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Talk about thread drift. lol.
 
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Old Mar 26, 2013 | 11:20 PM
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Originally Posted by Dales77
By the way I have done this on 30+ ford 4.9s and 5.4s over the past 3 yrs and have never had one fail yet!!!!!!
I'm currently going through this same problem, can you heli coil without pulling the head?
 
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Old Mar 26, 2013 | 11:47 PM
  #21  
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Originally Posted by Brittontruck01
I'm currently going through this same problem, can you heli coil without pulling the head?


Did you read only one post in this whole thread and ignore the rest?

Wow....ok.

Stewart
 
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Old Mar 27, 2013 | 12:08 AM
  #22  
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Originally Posted by Stewart_H


Did you read only one post in this whole thread and ignore the rest?

Wow....ok.

Stewart
Yup sure did
 
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Old Mar 27, 2013 | 12:25 AM
  #23  
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Originally Posted by Brittontruck01
Yup sure did
Heh, I thought for sure you would say "no" and explain maybe why your opting to go with the helicoil, instead of the proper way to fix this problem.

Oh well, I guess I'm gonna be wrong once in this thread.

Stewart
 
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Old Mar 27, 2013 | 12:56 AM
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Originally Posted by Stewart_H
Heh, I thought for sure you would say "no" and explain maybe why your opting to go with the helicoil, instead of the proper way to fix this problem.

Oh well, I guess I'm gonna be wrong once in this thread.

Stewart
Honestly I was looking for a solid fix that doesn't require me to pull the head. I have a horrible back and after 2 back surgery's Im not sure if I even could. I bought the Dorman kit but it must not be deep enough because my truck runs like crap and the service engine light is on (when I blew the plug the the light didn't trip). If the head must be pulled for a "forever" fix then yes the insert to me seems like a strong choice. So if that's the case I need to find me a time set kit and a craigs list mobile mechanic and do all eight, why worry when i'm on a trip a plug might blow. Hope that clears things up a bit, in the mean while I go back in the garbage learning as I go to crank on that "wannabe" insert.
 
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Old Mar 27, 2013 | 02:05 AM
  #25  
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Originally Posted by Brittontruck01
Honestly I was looking for a solid fix that doesn't require me to pull the head. I have a horrible back and after 2 back surgery's Im not sure if I even could. I bought the Dorman kit but it must not be deep enough because my truck runs like crap and the service engine light is on (when I blew the plug the the light didn't trip). If the head must be pulled for a "forever" fix then yes the insert to me seems like a strong choice. So if that's the case I need to find me a time set kit and a craigs list mobile mechanic and do all eight, why worry when i'm on a trip a plug might blow. Hope that clears things up a bit, in the mean while I go back in the garbage learning as I go to crank on that "wannabe" insert.

The time sert kit does not require removing the head. The work is done under the hood with only the plug and coil removed. I've done several of them in the past. Time consuming, but not terribly difficult. I give it about a 6 on a scale of 1 to 10 of difficulty, mostly because it is not simple wrenching, but careful reaming and threading in a sometimes tight environment which requires careful work and thought.
 
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Old Mar 27, 2013 | 07:42 AM
  #26  
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Those plugs are junk! Just another ford fail in the spark plug department.

 
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Old Mar 27, 2013 | 09:36 AM
  #27  
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Originally Posted by Brittontruck01
Honestly I was looking for a solid fix that doesn't require me to pull the head. I have a horrible back and after 2 back surgery's Im not sure if I even could. I bought the Dorman kit but it must not be deep enough because my truck runs like crap and the service engine light is on (when I blew the plug the the light didn't trip). If the head must be pulled for a "forever" fix then yes the insert to me seems like a strong choice. So if that's the case I need to find me a time set kit and a craigs list mobile mechanic and do all eight, why worry when i'm on a trip a plug might blow. Hope that clears things up a bit, in the mean while I go back in the garbage learning as I go to crank on that "wannabe" insert.
I wouldn't do all eight. IMHO they blow either because they were too tight or too loose.
 
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Old Mar 27, 2013 | 01:18 PM
  #28  
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Originally Posted by Brittontruck01
If the head must be pulled for a "forever" fix then yes the insert to me seems like a strong choice.
It doesn't. The threaded insert is installed without removing the head.

Depending on which plug blew, it will take about an hour to do the job.

I understand back problems. I've been dealing with mine for 13 years, so I absolutely understand your predicament.

Hope that clears things up a bit.
It absolutely explains everything.

If you don't want to attempt the fix, you might be able to find a local mechanic who is familiar with the insert fix and should be able to do it fairly cheap for you.

When I had a plug blow on my Lightning, I paid a guy $100 bucks to install an insert in my truck. It was cheaper than buying the tools and insert myself and he had the job done in about 40 minutes.

Stewart
 
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Old Mar 27, 2013 | 01:21 PM
  #29  
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Originally Posted by EXv10
I wouldn't do all eight. IMHO they blow either because they were too tight or too loose.
I know you said it's your opinion Brent, but it's actually a fact.

With only 4 threads per hole, there is less margin for error when it comes to installing plugs. So too tight or too loose (usually too tight) will allow the problem to occur.

Stewart
 
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Old Mar 27, 2013 | 02:02 PM
  #30  
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Cool, thank you guys for all the great advice. Do you guys know much about the Dorman plugs? Steward I notice you had pics if the spark plugs so you must know. My question is can the insert go to deep or does that lip/top part stop it at the right spot. Im afraid of going to deep but I feel like its Sooo close. Any suggestions for my right now fix? Do I get a leverage bar and crank down until my 17mm shallow socket bottoms out?
 
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