Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

egr cooler question

Thread Tools
 
Search this Thread
 
Old Mar 7, 2013 | 11:18 PM
  #1  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
egr cooler question

Is there a substantial engine cooling benefit to leaving the egr cooler in place and connected, while blocking off egr?
Currently I have the sinister egr delete but am considering reinstalling just the egr cooler for:
1)visual inspection and
2)supplemental engine cooling for towing and such.
Any thoughts?
 
Reply
Old Mar 7, 2013 | 11:28 PM
  #2  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

I doubt having the EGR cooler installed, but stealth deleted has any impact on cooling.

It is theoritically functioning as an additonal "radiator", but again the impact it would have would be next to none.

I did the stealth delete on mine for the added benefit of any visual inpsections that may or may not be coming to my area.

I also liked having the up-pipe being supported by the old EGR connection as well.

Josh
 
Reply
Old Mar 8, 2013 | 12:09 AM
  #3  
6.0techwannabe's Avatar
6.0techwannabe
Senior User
Joined: Dec 2011
Posts: 316
Likes: 0
Originally Posted by olfordsnstone
Is there a substantial engine cooling benefit to leaving the egr cooler in place and connected, while blocking off egr?
Currently I have the sinister egr delete but am considering reinstalling just the egr cooler for:
1)visual inspection and
2)supplemental engine cooling for towing and such.
Any thoughts?
Delete it. Get the solid upipe and be done with it. Put a coolant filter on it. The 6.0 has one of the best coolant systems out there hands down. Put cat elc with distilled water... Flush it 1st of course....
 
Reply
Old Mar 8, 2013 | 09:25 AM
  #4  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
Originally Posted by 6.0techwannabe
Put cat elc with distilled water
Is there a particular "CAT" ELC I should look for. As I understand it, CAT ELC is simply a non-silicate form of extended life coolant, right?

I'm sure there are good formulas and bad ones, as I would assume is true for brand options as well. Is this correct?

Is it a comparable cost with Ford Gold or significantly more expensive?

Any specific recommendations on brand or formulas to look for?
 
Reply
Old Mar 8, 2013 | 09:29 AM
  #5  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
Originally Posted by Bullitt390
I doubt having the EGR cooler installed, but stealth deleted has any impact on cooling.

It is theoritically functioning as an additonal "radiator", but again the impact it would have would be next to none.

I did the stealth delete on mine for the added benefit of any visual inpsections that may or may not be coming to my area.

I also liked having the up-pipe being supported by the old EGR connection as well.

Josh
When you did the stealth delete, did you set it up where coolant is flowing through the cooler or is it ONLY for visual appearance? From what I'm hearing here, I can see where NOT connecting coolant flow to it may be a better option so you don't have to worry about a leak in (or at) the cooler. That is assuming that the benefit of additional cooling is nominal and not worth the risk of a leak.

Am I tracking right here?
 
Reply
Old Mar 8, 2013 | 09:43 AM
  #6  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
I'd put it back on there, Tim. Our emissions testing isn't gonna go away, and if/when the standard gets revised to read live data during testing it's not gonna be possible to pass without a functioning EGR system. I'm sure that's a ways down the road, but I have no doubt it's coming.

If you're concerned about the cooler going bad, you might want to look into replacing your stock unit with the Bullet Proof cooler.

Just my .02, for what it's worth
 
Reply
Old Mar 8, 2013 | 09:57 AM
  #7  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
I know, Steve. It's an option I should be considering as well. I just REALLY HATE that valve, though. Just the thought that it is running carbon back into my intake bothers me. I have to remember though that if/when Cali mandatory testing becomes a reality, I'll have to tear it open again... Hmph.

I think I'm kind of choosing to be in denial of that right now, but it's in the back of my mind. For the time being I'm researching only getting through the visual inspection at this opportune time. When I actually pull the plug on the job, it may entail reinstalling that damned WART.

The only reason I'm looking at doing anything in there at all is because I have discovered that I have a cracked head (small amounts of diesel in coolant) so I was going to install ARPs, upgraded dummy plugs, stand pipes and STC fitting while it's apart. I thought that maybe putting the cooler back in for visual inspection while things are apart would be a good idea... Functioning egr might be something I should consider, I suppose.

Thanks for the advise, unpleasant as it may be...
 
Reply
Old Mar 8, 2013 | 10:04 AM
  #8  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by olfordsnstone
When you did the stealth delete, did you set it up where coolant is flowing through the cooler or is it ONLY for visual appearance? From what I'm hearing here, I can see where NOT connecting coolant flow to it may be a better option so you don't have to worry about a leak in (or at) the cooler. That is assuming that the benefit of additional cooling is nominal and not worth the risk of a leak.

Am I tracking right here?
I still have coolant flowing thru mine. I also did the mod on a good cooler and not one that had been compromised.

The odds of the coolant breaching into the old exhaust side of the cooler has to be slim to none and even if it did, it becomes a large water pipe really.

And the odds of coolant then breaching that has to be even smaller.

Josh
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 8, 2013 | 10:43 AM
  #9  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
Originally Posted by Bullitt390
I still have coolant flowing thru mine. I also did the mod on a good cooler and not one that had been compromised.

The odds of the coolant breaching into the old exhaust side of the cooler has to be slim to none and even if it did, it becomes a large water pipe really.

And the odds of coolant then breaching that has to be even smaller.

Josh
So, did you have to use the old up pipe? 6.0techwannabe mentioned to use the straight up pipe, I assume like the one that came in my sinister delete. Sorry if I sound ignorant... But I am. At least with regard the 6.0 engine. I don't work on this thing, just pay through the nose to have things done. Got too many projects going to take on that monster.
 
Reply
Old Mar 8, 2013 | 10:46 AM
  #10  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by olfordsnstone
So, did you have to use the old up pipe? 6.0techwannabe mentioned to use the straight up pipe, I assume like the one that came in my sinister delete. Sorry if I sound ignorant... But I am. At least with regard the 6.0 engine. I don't work on this thing, just pay through the nose to have things done. Got too many projects going to take on that monster.
Correct, stock up-pipe.

It may or may not be an issue, but I like having the stock cooler installed and having the stock up-pipe still bolted to it for support.

Josh
 
Reply
Old Mar 8, 2013 | 03:59 PM
  #11  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
My plan was to use a BPD cooler and just have the tune turn the EGR off.
That way if I need the stupid thing on there is not a problem doing that.

Sean
 
Reply
Old Mar 9, 2013 | 10:55 AM
  #12  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
Originally Posted by Yahiko
My plan was to use a BPD cooler and just have the tune turn the EGR off.
That way if I need the stupid thing on there is not a problem doing that.

Sean
Hmm, this is an interesting idea.

I remember when Cheezit did his test on EGR plugged in vs unplugged, where there were problems with cooling fan operation. Would turning off the EGR cause any fan operation problems?

Also, would the EGR being turned off cause any carbon buildup on the EGR valve, to where it could cause problems, i.e. boost etc?

ON EDIT Yahiko, I just spoke with a Ford Diesel mechanic and asked him about your idea. He believes that this idea could cause a lot of soot buildup in the EGR cooler and valve. I don't know much about the EGR valve operation except that it opens and closes on demand. This guy told me that there is a bipass that will allow exhaust (and soot) to enter the EGR cooler, which would require removal and cleaning of the cooler if you wanted to put it back in service for a smog test. The valve would be easy enough to remove and clean but the cooler is a different story.

Does anyone have input on this?
 
Reply
Old Mar 9, 2013 | 11:33 AM
  #13  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by olfordsnstone
Hmm, this is an interesting idea.

I remember when Cheezit did his test on EGR plugged in vs unplugged, where there were problems with cooling fan operation. Would turning off the EGR cause any fan operation problems?

Also, would the EGR being turned off cause any carbon buildup on the EGR valve, to where it could cause problems, i.e. boost etc?
Turned off by computer programming, not unplugged.

Josh
 
Reply
Old Mar 9, 2013 | 12:02 PM
  #14  
olfordsnstone's Avatar
olfordsnstone
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Sep 2003
Posts: 5,241
Likes: 3
From: Other side of the sunrise
Josh, can you take a look at my edit above, please. I'd appreciate input on that question.
Thx
 
Reply
Old Mar 9, 2013 | 12:12 PM
  #15  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
If there is no air (exhaust) flow through the EGR cooler/valve, I don't see how soot buildup could even begin to be an issue. If the valve isn't opening, there's not going to be any flow through the cooler. FWIW, I've been running for over 50k with the exact setup Yahiko has planned. No issues at all, and it passed emissions testing just last month.
 
Reply



All times are GMT -5. The time now is 07:04 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE