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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Project planing

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Old Feb 8, 2013 | 12:40 AM
  #1  
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Yahiko
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From: Spanaway
Project planing

I sort of wanted to plan this out for later this summer.
I want to install ARP studs.
What gaskets do I need?
My stand pipes and dummy plugs have been done
I will be switching coolant
My Deltas are good cooler was replaced Dec 2011
They also did the heads at that time.
I will also clean the turbo.
Very likely I will install a BPD EGR cooler.
I also want to add an EGT probe.

So what I am looking for is what other things I should plan to do while in there
and what parts I should have on hand. If you have part numbers for Ford and Navistar
that would help.

Thanks
Sean
 
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Old Feb 8, 2013 | 01:14 AM
  #2  
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bismic
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I'll give it a start for you ..........

PART NUMBER / PART NAME (for a 2006 model year):

3C3Z-9J469-AA O-Ring Heater Tube Front

3C3Z-9229-AA O-Ring Kit Injector (8 of these)

ZC-31-A Motorcraft®Metal Surface Prep

6C3Z-6051-AA Head Gasket Kit 20 mm Align Dowels (Figure 8 For Application)
OR
4C3Z-6051-EB Head Gasket Kit 18 mm Align Dowels (Figure 8 For Application)

3C3Z-6584-BA (GSKT-VLV RKR ARM CVR) Valve Cover and Rocker Arm gaskets Need two of these.

3C3Z-9439-AA intake manifold gaskets, may not need them, but if so, you will need two of these

6C3Z-9448-A Exhaust manifold gaskets (may not need them, but I installed them)
3C3Z-9S425-AA Exhaust manifold bolts

3C3Z-6C683-AB HPOP Screen

3C3Z-9433-BJ the big intake gasket kit that includes turbo mounting, egr hose/gasket/o-rings, turbo mounting bolts, turbo oil supply gasket and o-ring and turbo drain tube o-rings.

If you do not get the kit above ...............

3C3Z-9P455-AB EGR valve gasket and o-ring kit
4C4Z-8592-AA EGR cooler hose
3C3Z-9T514-AG 04 -07 Turbo gasket kit (ie no cleaning kit)OR
4C4Z-9V424-AA 03-07 Turbo Hardware kit w/ 3M pads



Also ......................

4C3Z-12A342-AA Glow plugs (you may not need them though)
4C2Z-12A690-AB Glow plug harness - passengers side
5C3Z-12A690-A Glow plug harness - drivers side

6E7Z-9A332-B Standpipes and dummy plug kit (if you need them)

I would also suggest new heater hoses and perhaps new radiator hoses.
3C3Z-8260-AG Upper Radiator hose
5C3Z-8286-DH Lower Radiator hose
3C3Z-8075-AD Supply tank hose
3C3Z-18472-BB heater hose
5C3Z-18472-F heater hose

note: STC Kit 4C3Z-9B246-F 1879930c91 (if needed)
note: 6E7Z-9C165-B Blue Spring and Seal Kit (No Housing) (if needed)
note: 3C3Z-8575-AA Thermostat with housing (if needed)
fyi 5C3Z-9C968-CA for the IPR if needed

Oil and filter
Coolant
Transmission fluid
 
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Old Feb 8, 2013 | 05:00 AM
  #3  
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Yahiko
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From: Spanaway
What will I be looking for as far as condition goes for the glow plugs?
The heads were off in Dec 2011 for head gaskets and oil cooler.
They did not replace the EGR cooler. But like I said I will be using a
BPD one anyway.

Thank You for all the part numbers.

Sean
 
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