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I have a 92 F150 4x4 with a Skyjacker Lift that I just bought used. I'm not sure if it is a 4 or 6 inch lift. It looks like my steering box is leaking fluid. I assume it will needs to be replaced. A few questions:
1. Is there such a thing as a "Heavy Duty" steering box? Favorite brands?
2. Is it hard to replace the steering box? Any special tools required?
3. When replacing the box, should I also replace the suspension bushings too?
Well the box doesn't have anything to do with the suspension bushings. But the hardest part of getting the box out is getting the fluid lines off the box. You'll need some fitting wrenches, a small torch, and a 5/8 wrench for the 3 bolts on the frame. What you do is remove the pitman arm with a puller. Then remove the bolt from the steering shaft. Remove the fluid lines, remove the 3 bolts going through the frame to the box, and pull it out. Be careful because it is very heavy and in an awkward spot to remove.
The torch is to heat up the nuts on the fitting lines and break the nuts free easier. You might not need the torch, but those little butane torches work well. I just did mine and I wasn't able to get the steering box out without breaking the fluid lines. The wrenches are special fitting wrenches, they work better than regular wrenches. They are special for fittings, not regular nuts and bolts. You can rent a puller from autozone.
Last edited by MustangGT221; May 26, 2003 at 12:19 PM.
Originally posted by blue92f150 OK, I finally have the Napa replacement box in my possession and am going to attempt to replace the box this weekend. Couple of final questions:
2. Where can I get "fitting wrenches" for the Power Steering lines? Sears? How are they different than "regular" wrenches?
Thanks again. Jim B.
2. The wrenches I used are called flare nut crows foot wrenches. The "crows foot" comes from the fact that these wrenches are little stubby things made with just the "wrench" part with no handle. There is an opening that you can put a socket extension into and then you use your ratchet to turn it. The "flare" wrench looks like a box-end wrench that someone cut a piece out of. Sometimes they are thicker than a regular wrench. You get the advantage of a box-end wrench and with the slot cut out you are able to slide the wrench over the pipe through the slot. You can find them at most auto parts stores. I believe I got mine at Auto Zone for about $15.00. I didn't have to use the torch, but I have heard sometimes it's a bear to get the nuts loose and then you have to use the torch.
I took the tire off the truck to get access to the steering box. If you can get someone to help it will be a lot easier, especially when you try to put that heavy moose back in there and get the shaft lined up.
This link will show you what a crows foot flare wrenh looks like
I have successfully replaced the box. As it turns out, I did not need the special fitting wrenches. So far, there are no leaks yet. Took my time and did the job in about 4 hours. If I had to do it again soon, I could probably complete the job in about 2 hours.
Final question (promise...): Has anyone used teflon tape on the power steering fittings to help prevent leaks? If it does start to leak from the fittings, I'm just curious if this will help seal the leaks (assuming of course that it is leaking from the threads).
Thanks for all the assistance. This forum is GREAT!
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