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Glow plug issue,2002 Excursion..

Old Oct 20, 2012 | 03:33 PM
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Glow plug issue,2002 Excursion..

Hey guys,my friend come to me with his wifes 2002 Excursion and the check engine light was on.I hooked it up to my AE and got codes for glow plugs(didn't write down the codes..sorry),anyway it was cylinders 2 4 6 8,would that indicate a GPCM issue or maybe a wiring problem?.I was thinking maybe the UVCH but he said it has never missed a beat...thoughts?...thanks Phil
 
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Old Oct 20, 2012 | 04:07 PM
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Certainly, it could be a GPCM problem, or even the wiring plugs going into the GPCM. What really stinks about the Excursions is that all the other PSD's have GPR's that can be replaced for about $30, whereas a GPCM is about $120, and the wiring harnesses/plug sets are an additional $130. $30 versus $250. OH, and to put new plugs on, you have to cut and solder-on all the new connections. It's a royal pain in the @$$. Ugggh.

Pull the plugs going into the GPCM and see if the plastic is melted (and also in the GPCM). Could be burned out...the GPCM, plug adapters, or both.

But, as you mentioned, it very well could be his UVCH came unplugged. That's the cheapest fix (25 cents or even $35 for a new UVCH). Don't forget to re-torque everything in there while you're at it, and maybe even Ohm the glow plugs and injectors (like I said, all that work to get the VC off, might as well check everything else too).
 
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Old Oct 20, 2012 | 04:21 PM
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Thanks,but I guess I really answered my own question,I wouldn't think it would be the UVCH cause like I said it has never run rough like it would if the harness had ever come loose,also the pins for the glow plugs are on the outside of the plug and the pins for the injectors are on the inside of the plug so if it was loose enough to throw a code for glow plugs I'm sure it would run bad too,Oh well just rambling I guess I was hoping someone with an EX would say"oh its just _____",I know the Excursions have a GPCM instead of a GPR..anyway thanks...Phil
 
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Old Oct 20, 2012 | 09:25 PM
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I thought only CA excursions had a GPCM. Mine has a GPR.
 
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Old Oct 20, 2012 | 11:10 PM
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Originally Posted by Tailgate77478
What really stinks about the Excursions is that all the other PSD's have GPR's
Not all.

California prepped 7.3L PSD F250/350's all have GPCM's too.

Originally Posted by Turfzilla
I thought only CA excursions had a GPCM. Mine has a GPR.
No such thing as a California Excursion. ALL 7.3L PSD Excursions were the same. They all came from the factory with GPCM's.

Phil, run your AE again. One bank being down is a tell-tale sign it's the GPCM, but having the GPCM code present along with the glow plug codes would nail it for you.

Stewart
 
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Old Oct 21, 2012 | 11:32 AM
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Thanks Stewart,I'm going over after luch and I'll check it again,the same guy has an 05 F350 6.0 that we're troubleshooting as well.
 
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Old Oct 21, 2012 | 09:03 PM
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Originally Posted by Stewart_H
Not all.

California prepped 7.3L PSD F250/350's all have GPCM's too.



No such thing as a California Excursion. ALL 7.3L PSD Excursions were the same. They all came from the factory with GPCM's.


Stewart
So, do they have GPR also? I guess I was confused. I have a GPR on my Ex, so i assumed I did not have a GPCM.


This diesel stuff is all new to me.
 
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Old Oct 21, 2012 | 09:17 PM
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Originally Posted by Turfzilla
So, do they have GPR also? I guess I was confused. I have a GPR on my Ex, so i assumed I did not have a GPCM.

This diesel stuff is all new to me.
I'm pretty sure you're looking at your AIH relay.

Stewart
 
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Old Oct 21, 2012 | 09:19 PM
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Here, this should make it easy for ya.



Stewart
 
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Old Oct 22, 2012 | 02:27 PM
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My 2000 Excursion: and why I am confused after your statement: ALL Ex's have a GPCM. I am sure I have read that the GPCM is only on California shipped units.

 
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Old Oct 22, 2012 | 02:35 PM
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Car fax said my Ex spent the first 10 years of its life in Cali. Could not confirm that it was purchased new there.

I also have this sticker under the hood.

 
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Old Oct 22, 2012 | 07:45 PM
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Originally Posted by Turfzilla
My 2000 Excursion: and why I am confused after your statement: ALL Ex's have a GPCM. I am sure I have read that the GPCM is only on California shipped units.
Nope. ALL 7.3L Excursions came with GPCM's from the factory.

The "California prepped" 7.3's that came with GPCM's were the F250/350 trucks.

A previous owner before you has modified your Ex and removed the GPCM and replaced it with a GPR.

Joe (CSIPSD) has done this with his F250 and said he will eventually do it for his wife's Excursion too.

Stewart
 
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Old Oct 31, 2012 | 06:45 PM
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Man, that's sweet. I didn't think that was possible, and would have preferred to do that versus replacing both the plugs and GPCM. It cost me $275 in parts. Probably would've been cheaper to convert. Maybe I will do this on my other one.
 
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Old Oct 31, 2012 | 07:03 PM
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Originally Posted by schlepprock250
...also the pins for the glow plugs are on the outside of the plug and the pins for the injectors are on the inside of the plug so if it was loose enough to throw a code for glow plugs I'm sure it would run bad too...
That's sound logic, although I would add that the injectors are high voltage and low(er) current, whereas the GP's are low voltage and higher current; my point being that the injector connections would tolerate a higher-resistance connection better than the GP connections would.

However, I don't know what kind of conditions are necessary to trigger a fault code in either.
 
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Old Dec 7, 2016 | 05:04 PM
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Bump to an OLD thread to post the correct information.

Originally Posted by Stewart_H
ALL 7.3L PSD Excursions were the same. They all came from the factory with GPCM's.
This is bad, incorrect info.

Originally Posted by Turfzilla
My 2000 Excursion: and why I am confused after your statement: ALL Ex's have a GPCM. I am sure I have read that the GPCM is only on California shipped units.
Originally Posted by Stewart_H
Nope. ALL 7.3L Excursions came with GPCM's from the factory. (Incorrect info)

The "California prepped" 7.3's that came with GPCM's were the F250/350 trucks. (This is correct info)

A previous owner before you has modified your Ex and removed the GPCM and replaced it with a GPR. (Possible, but probably not correct in light of the new found info)

Stewart
Update

Ford did use a GPR on the first Excursions off the line. Ford switched from the GPR to the GPCM on the 7.3L Excursion on October 24, 1999.

Excursion GPR to GPCM Switch-Over Date Information

Stewart
 
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