Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

AC vent/blend door problem?

Thread Tools
 
Search this Thread
 
Old Jun 29, 2012 | 11:58 AM
  #1  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
AC vent/blend door problem?

My other problem that has reared it's ugly head on this trip is that my AC blower just goes weak after awhile on the road.
First, I just had this engine replaced, and I have talked to the mechanic and been reassured that he properly recharged the system and saw no potential AC problems. He said everything was great, and he's a trustworthy guy.
When I'm on the highway, my dash vents just get weak over time, and my interior temp (aftermarket digital temp gauge) will rise slowly. If I shut the van off, or switch it over to defrost or floor and back, sometimes it will come right back to full strength and interior temp will drop quickly, down to 74 degrees measured at the headliner level when it's in the 90's outside.
I'm sure most will guess this is a blend door problem, but I haven't taken it apart yet. My questions are, How deep is the blend door/mechanism on the vans, do I have to pull the dash or anything? Also, could this be a relay or other electrical problem?
Also, the van has factory rear air. It ALWAYS blows strong and cold, no matter what the front system is doing, so this narrows things down for me.
Thanks
 
Reply
Old Jun 29, 2012 | 12:39 PM
  #2  
econolinemanor's Avatar
econolinemanor
Senior User
Joined: Sep 2011
Posts: 474
Likes: 1
Crack a window open so the system can equalize the interior pressure.........
 
Reply
Old Jun 29, 2012 | 12:42 PM
  #3  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
I have, it makes no difference.
 
Reply
Old Jun 29, 2012 | 12:53 PM
  #4  
econolinemanor's Avatar
econolinemanor
Senior User
Joined: Sep 2011
Posts: 474
Likes: 1
The A/C heater control panel switch is vacuum operated (green&tan) w/ac, yellow&tan w/out, might be leaking off changing door position. Belive it or not I made your controler @FOMOCO.....LOL
 
Reply
Old Jun 29, 2012 | 01:32 PM
  #5  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
Ha, really? Are you a retired or current Detroit man? That's pretty cool.
I see what you mean by seeing if a pressure change/window crack would help, I though they were vacuum controlled, or maybe just electrically controlled. Either way, that doesn't help. Do you know how deep the blend door mechanism is? I'll be taking it apart when I get home.
 
Reply
Old Jun 29, 2012 | 02:03 PM
  #6  
econolinemanor's Avatar
econolinemanor
Senior User
Joined: Sep 2011
Posts: 474
Likes: 1
Well I did see a Dorman replacement blend door @ like 200.00 bucks so use care! You have 2- Black switches for on/off fan speeds (front/rear), 1- Green/Tan vacuum valve for function, 1- Blue Potentiometer that controls the blend door (hot/cold) The Valve will dryrot over time and let the other doors get out of place, or the Potentiometer can get a dead spot in it...or the door motor. Most Econolines were made on afternoon shift in small runs along with F-150,Ranger,heavy truck,Dodge Viper, good times! But I'm glad to be retired after 2 days of 100+ degs here in Mich...........
 
Reply
Old Jun 29, 2012 | 02:47 PM
  #7  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
hmmm, interesting stuff. What's weird here is that I've had LOTS of cars, and I can usually feel a blend door/valve problem just by the feel of the ****, but this one feels fine. Smooth and sure operation, no hard spots at certain places or on certain functions. I'm curious to see what I could see if I could get to the door and operate the switches while I watch the door work. I have had one or two of these apart and I know that some are impossible to see since they are encased in a plastic box or the like.
 
Reply
Old Jul 4, 2012 | 02:07 PM
  #8  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
After reading some other posts recently about AC problems, I'm thinking this may be a vacuum issue. I realized more also that I don't just have an "air blowing" problem, I've also got a "air temperature" problem. My van just won't cool off at all while stationary, so It's possible I have a freon leak, but could I if it cools off good after you start moving? Also, rear air still blowing cold so freon leak doesn't make sense.
Can anyone post a diagram of the vacuum lines/diaphrams/etc. I should check out, or give me their exact locations? I have an electrical manual for this van but not a full servicer manual.
thanks
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jul 4, 2012 | 05:08 PM
  #9  
95e150CW's Avatar
95e150CW
Elder User
Joined: Mar 2012
Posts: 711
Likes: 2
From: Outside of Memphis, TN
What year is your van? I can post a diagram of the AC vac system.
 
Reply
Old Jul 4, 2012 | 10:29 PM
  #10  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
Thanks, that would be great. It's an 02 5.4 passenger van.
 
Reply
Old Jul 5, 2012 | 05:21 AM
  #11  
JWA's Avatar
JWA
Fleet Owner
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2010
Posts: 21,255
Likes: 1,657
From: Reynoldsburg, Ohio
95e150CW might have something more helpful but try these in the meantime Scotty:

Name:  Untitled-3.jpg
Views: 9102
Size:  59.9 KB

Name:  Ford54-1.jpg
Views: 5515
Size:  75.5 KB

Name:  Ford54-2.jpg
Views: 8310
Size:  95.4 KB

Name:  Ford54-4.jpg
Views: 5091
Size:  78.2 KB

Name:  Ford54-5.jpg
Views: 4328
Size:  73.5 KB
 
Reply
Old Jul 5, 2012 | 06:47 AM
  #12  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,738
Likes: 2,666
From: SE Florida
When the airflow gets weak is it blowing out of other places, such as the defroster? If not, then I think your problem may be the evaporator icing over. If the A/C system gets too cold the evaporator can fill with ice, which reduces the airflow.
 
Reply
Old Jul 5, 2012 | 09:05 AM
  #13  
86scotty's Avatar
86scotty
Thread Starter
|
Senior User
Joined: May 2011
Posts: 366
Likes: 1
From: the old home place
JWA, sweet! Thank you! I'm gonna look in to this problem tomorrow or over the weekend, but I'll update as soon as possible.

Mark, thanks also. When the airflow gets weak, I can hear it moving in the box under the passenger dash/footwell area. I can turn it to max ac and hi and it sounds like a tornado over there under the passenger dash. I can sometimes get full airflow back by toggling the selector switch a couple of times, or simply turning the unit off for about 1 minute. That's why I have thought I have a blend door problem. It seems to me like the air is getting caught somewhere between the box and the dash vents. BUT, I still am losing temperature somewhere as well. It used to get cool at idle and much colder moving, and now it doesn't get cool at all until WELL after I'm moving. With the weakened airflow, sometimes it's almost useless.
Also, I have NOT done a simple freon check with a gauge yet, but I don't think that's the problem since my rear air blows steady, good and cold, and doesn't go away at idle until after sitting awhile.
 
Reply
Old Jul 5, 2012 | 10:37 AM
  #14  
JWA's Avatar
JWA
Fleet Owner
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2010
Posts: 21,255
Likes: 1,657
From: Reynoldsburg, Ohio
Scotty I had this same issue of changing temperature only mine was during winter---heat suddenly brrrrrrrrrr cold! I eventually discovered the dash temp control was also acting intermittently and sending the wrong signal to the blend door motor.

Should you need to change the blend door itself here is something I added to a thread some time ago: https://www.ford-trucks.com/forums/9...r-problem.html It might be helpful if its not the other suggested things.

Blend doors aren't impossible, just take a bit of forehand knowledge.

HTH
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
FroHaiGan
Cooling, Heating, Ventilation & A/C
0
Jul 9, 2017 07:50 PM
drwecki
1968-Present E-Series Van/Cutaway/Chassis
4
Jul 8, 2017 09:04 PM
fnx4wheeler
1999 - 2003 7.3L Power Stroke Diesel
5
Sep 19, 2013 01:10 PM
karlStolz
1968-Present E-Series Van/Cutaway/Chassis
7
Sep 26, 2011 05:10 PM
Traxxis
1983 - 2012 Ranger & B-Series
4
Mar 4, 2008 03:29 PM




All times are GMT -5. The time now is 09:43 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE