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Throttle cable free-play?

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Old May 20, 2012 | 12:24 PM
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BFTUFF
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Throttle cable free-play?

I just installed a new throttle cable (OE sticking) in my 98' F-150 SC 4x4 with a 5.4L. The new cable appears to be a little longer installed than the original one. At the throttle body I pushed down on the bare cable in the area right before it attaches to the TB drum and it went down about 1 1/2 inches. Also, the snap that holds the cable into the pedal assembly would come out of it's square black plastic clip causing it to catch prematurely before seating properly.

I adjusted the cable by bending the steel back tab behind the accelerator pedal slightly forward or towards the seat to take out the excess. Now there's about 1/2 inch free-play at the throttle body (vertically pushing down on the cable) and about a 1/4 inch at the pedal horizontally. I called a local Ford dealer to verify this spec., but the techs. were gone for the weekend. Did my procedure sound correct to you Ford techs.?

I also cleaned and lubed the throttle body shaft with some WD. Works great now without excessive idle and idles in drive with brake on at 525 rpms.
 
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Old May 20, 2012 | 12:31 PM
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93 mix 'n match
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From: Montague, NJ
there was always play on my cable. about a half inch. as long as when its floored, the TB is wide open, it should be fine.
 
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Old May 21, 2012 | 04:54 AM
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I'll have to double check that full throttle is being achieved. I did read about other similar trucks having this problem with the newer cable and some of them were just crimping stoppers on the cable. I thought that was crude and did not go that route.
 
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Old May 21, 2012 | 09:51 PM
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hell, some people are putting zip ties on the end.
 
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Old May 22, 2012 | 02:05 AM
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Originally Posted by 93 mix 'n match
hell, some people are putting zip ties on the end.
After reading those attempts, I briefly thought an 1/8 once slip-shot would do, but no way.

Why are they tooooo long anyways? I suppose, they are made in Mexico. I also had to twist the cable 180 degs. to make the bolt line up with the throttle body mounting hole. They're smoking something down there.
 
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