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I have a 69 302 Mustang. I've rebuilt a lot of the motor, new cam, lifters, pushrods, etc., on stock heads (which I know don't flow well, so, a budget build). No matter how many times I set the rockers, later that day or the next a couple will start ticking, where they didn't before I rebuilt it. I've checked everything a million times (2nd set of lifters, etc.), and am convinced a couple rocker arm studs are worn, so some lock-nuts are backing off when they shouldn't. How would you work with this? I'm thinking the cheapest idea is get another few locking nuts and put on top. Or is it better to use thread-lok of some sort? If so, how would you apply that, since it needs to be set when the engine's hot and the studs are oily. The cam is nothing special, a Comp Cams 260H, so I don't think it's backing the studs out. Any thoughts are good, thanks.
The studs aren't worn, the cam's new valve action is more likely pulling them out of the heads. They're only pressed in, there's nothing positive to keep em from backing out of the holes. Pull the valve covers and set a straight edge across the rocker studs, they should all be even, or really close to it. The loose ones will be taller than the rest.
There's noticeable variation in height, more than 1/4", but I'm puzzled because that's even true on some that aren't a problem, and this resulted in a cam change from a 268 down to a 260 because the wife didn't like the idle. Just the same, I'm sure it's time for new heads. Thanks.
Or, you could have your heads threaded for screw in studs.
Have a machine shop do it. If you get one crooked doing it yourself, you'll have to do it again. Ask me how I know that....
Also, while you're doing that, get the "Perfect Circle" type valve seals installed. Stock neoprene umbrella seals tend to crack, leading to a blue fog around your vehicle.
There's noticeable variation in height, more than 1/4", but I'm puzzled because that's even true on some that aren't a problem, and this resulted in a cam change from a 268 down to a 260 because the wife didn't like the idle. Just the same, I'm sure it's time for new heads. Thanks.
One easy way to find out: remove the rocker and ball from one of the tall ones, then using either a stack of washers, or a bushing, put either under the nut, then tighten the nut and see if the stud loosens more or pulls out of the head. If they're loose, it may be easier to just get a set of E7 heads and replace the ones you've got now. If you do decide to do this, buy a good carbide porting bit and spend 30 minutes removing the Thermactor bumps from the roofs of the exhaust ports before boltng the heads back on. Once these are gone, a magnet and blow gun can be used to clean the metal filings out of the ports. This will buy you a few HP and allow free-er breathing on the exhaust sides.
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