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How much damage was done from this??

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Old May 9, 2012 | 08:14 PM
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How much damage was done from this??

So I hit my glow plug switch today to start up the truck and let it sit and idle for about 5 minutes. When I got back to the truck to turn it off I found that the switch had stuck to the on position . I just put new motorcrafts in and I'm pretty sure they're shot. Could leaving the plugs on like this do damage to the engine?? I just want to make sure I didn't screw anything else up. I also noticed a burning smell, would this be the wires getting hot or did I fry something else that probably needs replaced? BTW I have a switch to control the plugs which you probably already know from above lol.
 
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Old May 9, 2012 | 08:17 PM
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Depending on how its routed, might have cooked the switch, but i would DEFINITELY check the main plug to the engine where the GP wires go through, theyre know to get cooked under normal use.
 
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Old May 9, 2012 | 08:20 PM
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if anything it burnt up the wires.

where all of the tips intact?
 
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Old May 10, 2012 | 02:35 AM
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x3 with what they are saying, check the two big yellow wires, they are probably cooked...the Motorcrafts...eh...probably not...i ran a motorcraft into the 15 minute range on a battery, was red hot and smoke.....did this twice.
 
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Old May 10, 2012 | 05:39 AM
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that is why a glow plug controller is a good thing to have hooked up.
 
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Old May 10, 2012 | 08:12 AM
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Well I just checked everything out and it looks fine. I'll have to charge the batteries up before I see if everything works. The batteries have been bad for a while and have been jumpstarting the truck to get it started. The alternator is also shot and I plan on a 3g upgrade. I'm thinking the batteries died very shortly and the alternator couldn't handle the load so the wiring held up. I believe the burning smell was coming from the alternator lol.
 
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Old May 10, 2012 | 09:16 AM
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Well I tried to jump start the truck just now and no dice. I can usually hook the cables up and start it almost instantly but I left them on for several minutes and barely got a few cranks. My batteries must be completely toast.
 
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Old May 10, 2012 | 10:18 AM
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If you bought less than 1 year you return them for warranties. Did twice times on 2000 F350 and they just replace no problem but 1 year warranty expired you out lucky.
 
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Old May 10, 2012 | 01:12 PM
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Originally Posted by tjc transport
that is why a glow plug controller is a good thing to have hooked up.
Seems to me that this is irrelevant at this point. Let's put the manual vs controlled debate aside and just help the guy fix his truck.

Your glow plugs *may* be burnt up, but you can test them with an ohmmeter. There shouldn't be any damage to your engine, although as others have said, the wiring for the glow plugs may have gotten hot and burnt up. The switch itself is probably just fine, as long as it's not still sticking on.

Check the wiring and see what you find. And charge them batteries.

-Matt
 
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Old May 10, 2012 | 02:29 PM
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What kind of switch are you using? A toggle switch or a push button?



As for the plugs, I would pull all 8 out, and inspect them, and test them on a battery. Better be safe than sorry.
 
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Old May 10, 2012 | 07:15 PM
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I have a button switch but I'm thinking of installing a toggle switch, of course there's the possibility of forgetting to turn it off. Maybe I could wire it to a buzzer or alarm when its on lol.

The wires seem to be fine and I can hear the plugs turn on when I hit the button. I hear them for about 3 seconds and then the batteries are drained. I'll take them out next chance I get and see if they all still work. Guess the first thing I need now are batteries, its untelling how old these are as they were on the truck when I got it.

I have no regrets about my glow plug bypass switch. I hated that stupid controller, all it gave me was problems. This system has always worked without trouble and I don't think it will be too difficult to make sure this never happens again.
 
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Old May 10, 2012 | 11:05 PM
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Wires can be replaced easily. I would pull the GPs and make sure all the tips are there and that they didn't fall into the cylinders. Replace the GPs and any fried/damaged wires or relays. Also, I suggest a push-button switch so you can't just leave them on by accident.
 
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