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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Fuel filter replacement

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Old May 10, 2012 | 11:23 PM
  #16  
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Local Dealership I called today said $20.00 and did not know if they were the upgraded part or not. Now that I have the part numbers I can make sure I get the new one.
Only $4.00 + tax more and no shipping charge
However :
Tousley Ford Parts Depot
Part Number 6E7Z9C082A
Part Name KIT
MSRP $16.67
Core $0.00
Online Price $11.55
+ shipping
What to do,What to do
Thank You
Sean
 
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Old May 11, 2012 | 12:23 AM
  #17  
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That video is a WIN...LMAO
 
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Old May 11, 2012 | 05:45 AM
  #18  
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Originally Posted by jdhart73
That video is a WIN...LMAO

What the hell is that Vasaline looking crap he has built up in there?
 
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Old May 11, 2012 | 02:17 PM
  #19  
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Hi,
Algae will grow in fuel water pockets. Plays hell with filters
Diesel is also very much like Jet fuel and that can be a real
problem with the jet fuel people.

Sean
 
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Old Jun 9, 2012 | 11:14 AM
  #20  
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Sorry it's taken me so long to update. I had knee surgery and I've been unable to crawl around under the truck.

So, I finally got around to removing the drain plug today. First I unbolted and moved the front drive shaft for better access. I bought a set of impact allen wrenches from Harbor Freight, hooked up a couple extensions and my impact wrench and had at it, starting on the low setting and increasing the torque a little at a time. It broke loose at around 320 ft/lb. I replaced the old plug with the upgraded one I bought from Sinister Diesel. Fabulous.

Now for the filter/water separator. Foiled again! Someone had apparently tried to get this off before because the hex head was roached. My 36 mm socket just rounded it right over. Now what?

I was able to get the filter on top of the engine out, so that's done. 2/3rds of the way there. Now I've just got to figure out how to get the damn filter/water separator loose.
 
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Old Jun 9, 2012 | 12:14 PM
  #21  
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Buy new OEM cap so you have it when you get old one off. Due to nut being rounded off, maybe try a "strap wrench" and see if you can get the HFCM cap loose? I think that is what you are talking about?

Maybe see if some vice-grips tightly locked on will dig into the plastic and allow enough leverage to loosen? If I am understanding it properly, the cap is toast.... so the goal is just to get it loose and off?
 
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Old Jun 9, 2012 | 12:53 PM
  #22  
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The fuel water drain plug seized and now the filter cap head stripped. The dealership did not change the fuel filters.
 
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Old Jun 9, 2012 | 02:20 PM
  #23  
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Originally Posted by Beachbumcook
Buy new OEM cap so you have it when you get old one off. Due to nut being rounded off, maybe try a "strap wrench" and see if you can get the HFCM cap loose? I think that is what you are talking about?

Maybe see if some vice-grips tightly locked on will dig into the plastic and allow enough leverage to loosen? If I am understanding it properly, the cap is toast.... so the goal is just to get it loose and off?

Yup, the cap is toast. Around the rim though, there seems to be a scalloped edge similar in appearance to an canister oil filter. I didn't know if a tool like the kind used to remove those type existed.
 
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Old Jun 9, 2012 | 02:31 PM
  #24  
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Maybe something like this?

I saw one at Harbor Freight one time:

KD Tools Wrench 65Mm X 67Mm Oil Filter End Cap 14Pt | Wayfair

They have different sizes, and at Harbor I think it came in a set of 4 sizes.
 
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Old Jun 9, 2012 | 04:32 PM
  #25  
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Are you using a 6 or 12 point socket? 6 point should do the trick.
 
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Old Jun 9, 2012 | 05:01 PM
  #26  
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I tried to remove my HFCM cover today as I suspect algae and other gunk is in there. I got the fuel lines off, but got stumped on the 4 bolts that hold on the cover (not the 3 nuts through the frame, but the 4 nuts that hold the cover onto main filter/separator housing). I tried a 6 point 6mm, but it wouldn't go on. The 7mm was too big. I'm guessing I need a 12 point 6mm. Can anyone confirm? Thanks.
 
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Old Jun 9, 2012 | 05:29 PM
  #27  
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atomicglock
Good to hear back from you on this update
How is the knee?
I had to buy a new cap for mine also. Someone liked vise-grips
too much. The 6 point I use for the oil filter did a good job at getting
it to come off. I had to smack it a few times to get the old cap off of the socket.
If you are stuck try some sheet rubber under the strap of the strap wrench.
Clean as much of the dust and grease off the cap as you can.
The spring type spin oil filter wrench may also work to remove this beast.

Good luck
Sean
 
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Old Jun 9, 2012 | 05:45 PM
  #28  
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From my handy drill chart:

6mm= .2362
1/4 in=.2500
17/64= .2656
7mm= .2756
 
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Old Jun 10, 2012 | 04:30 PM
  #29  
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69CJ - 12 pt. Cap looked pretty chewed to start with. I've used the same socket to get the oil filter cap off with no problems. I'll have to buy a new cap and use some vise-grips or maybe a strap wrench to get the old one off. I'll also buy one of the 6 pt sockets.

Yahiko - Thanks for asking. The knee is coming along fairly well. Out of work right now and going through P.T. We'll see what happens.
 
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Old Jun 10, 2012 | 05:23 PM
  #30  
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Originally Posted by atomicglock
69CJ - 12 pt. Cap looked pretty chewed to start with. I've used the same socket to get the oil filter cap off with no problems. I'll have to buy a new cap and use some vise-grips or maybe a strap wrench to get the old one off. I'll also buy one of the 6 pt sockets.

Yahiko - Thanks for asking. The knee is coming along fairly well. Out of work right now and going through P.T. We'll see what happens.
Whenever dealing with plastic or soft metal use 6 point over 12 point. 12 point has its uses I just haven't found out where yet. There are special nuts and bolts that require 12 point.
 
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