Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Clutch Issues

Thread Tools
 
Search this Thread
 
Old Aug 6, 2011 | 12:55 PM
  #1  
blue66tang95f150's Avatar
blue66tang95f150
Thread Starter
|
More Turbo
Joined: Apr 2003
Posts: 729
Likes: 0
Clutch Issues

Hey guys. I have been very happy with my truck for the past 40k miles. Before that I was getting pretty sick of it. I was tired of fixing all the little things that kept going wrong. Anyway, I have done nothing in 40k, but I have always had a clutch problem. The clutch has to be pushed all the way down to the stop for it to disengage. This is not a huge deal for me because i am 6'5", however nobody wants to just hop in and move my truck cause nobody can get it into gear and shift the dang thing. I even have a hard time getting it into gear sometimes. The clutch just does not disengage enough. What the heck is wrong with it? there is ZERO play between the pedal master-cylinder. I have even tried new bushings, but that did nothing. Again there is zero play. So it has to be in the master, slave or clutch.

Any help?
 
Reply
Old Aug 6, 2011 | 01:56 PM
  #2  
rideracelivemx7's Avatar
rideracelivemx7
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
its just time for a new clutch, home many miles are on her?
 
Reply
Old Aug 6, 2011 | 02:23 PM
  #3  
blue66tang95f150's Avatar
blue66tang95f150
Thread Starter
|
More Turbo
Joined: Apr 2003
Posts: 729
Likes: 0
245k,

I bought the truck at 170k, and I have no idea if/when the clutch was done before.
 
Reply
Old Aug 6, 2011 | 06:40 PM
  #4  
BuckHammer's Avatar
BuckHammer
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

You way want to swap to a solid mass flywheel while you're in there. That's a very popular mod around here.
 
Reply
Old Aug 6, 2011 | 08:39 PM
  #5  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
Clutch fork could be damaged, the clutch fork pivot bushing could be worn.
and the throw out could be worn as well

All these can contribute to your issue
 
Reply
Old Aug 6, 2011 | 09:57 PM
  #6  
540milotalon's Avatar
540milotalon
Laughing Gas
15 Year Member
Joined: Sep 2007
Posts: 871
Likes: 5
From: Near Shenandoah Valley
All of the above, could also be pedal play, worn bushing/rod.
 
Reply
Old Aug 6, 2011 | 11:11 PM
  #7  
BuckHammer's Avatar
BuckHammer
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

He said play in the pedals and bushings is not an issue.
 
Reply
Old Aug 6, 2011 | 11:22 PM
  #8  
540milotalon's Avatar
540milotalon
Laughing Gas
15 Year Member
Joined: Sep 2007
Posts: 871
Likes: 5
From: Near Shenandoah Valley
Sorry, I read bushings, did not pick up on "zero play" I would think if there is still a dual mass, that's it. The last one we had go you had to pump 27 times to get in 1st gear and it would scrape when shifting if you did not watch RPM's.
 

Last edited by 540milotalon; Aug 6, 2011 at 11:22 PM. Reason: typo
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Aug 7, 2011 | 11:22 AM
  #9  
blue66tang95f150's Avatar
blue66tang95f150
Thread Starter
|
More Turbo
Joined: Apr 2003
Posts: 729
Likes: 0
Well I guess this winter I will dig into it and replace everything clutch related. I need to replace the ball joints too. I will probably put it in the shop for a couple of weeks and just get everything fixed up. I have been watching for a dana 60 cause I really don't want to put money into the ttb front end, but i guess It has lasted 245k with out any major problems, why couldnt it go another 100k+.

....hmm bigger injectors sound good too
 
Reply
Old Aug 7, 2011 | 11:41 AM
  #10  
rideracelivemx7's Avatar
rideracelivemx7
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
little FYI, the pivot ball only comes in kits of 2 at the tune of 45$ each. so call around, alot of ford dealers i found dont stock them. i found one that had 1 left, ever one else would only sell 2 of them in 1 order. but i think your on the right track, order a nice kit from valair if your thinking injectors and do every thing over. single mass fly wheels can make some noise in neutral some times other than that i couldnt be happier with mine.
 
Reply
Old Aug 7, 2011 | 11:55 PM
  #11  
blue66tang95f150's Avatar
blue66tang95f150
Thread Starter
|
More Turbo
Joined: Apr 2003
Posts: 729
Likes: 0
Originally Posted by rideracelivemx7
little FYI, the pivot ball only comes in kits of 2 at the tune of 45$ each. so call around, alot of ford dealers i found dont stock them. i found one that had 1 left, ever one else would only sell 2 of them in 1 order. but i think your on the right track, order a nice kit from valair if your thinking injectors and do every thing over. single mass fly wheels can make some noise in neutral some times other than that i couldnt be happier with mine.

Oops sorry I switched subjects on ya. I was talking about the front ball joints on the front end.
 
Reply
Old Aug 8, 2011 | 07:59 AM
  #12  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
Originally Posted by rideracelivemx7
little FYI, the pivot ball only comes in kits of 2 at the tune of 45$ each. so call around, alot of ford dealers i found dont stock them. i found one that had 1 left, ever one else would only sell 2 of them in 1 order. but i think your on the right track, order a nice kit from valair if your thinking injectors and do every thing over. single mass fly wheels can make some noise in neutral some times other than that i couldnt be happier with mine.
New one to me.
I bought 1 without any issues.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Vaunripped
1987 - 1996 F150 & Larger F-Series Trucks
3
Aug 15, 2016 10:04 PM
Stymied
1999 - 2003 7.3L Power Stroke Diesel
21
Jun 13, 2016 09:23 PM
d3ryl
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
7
Apr 26, 2009 08:08 PM
BobI
1999 - 2016 Super Duty
2
Apr 19, 2005 03:18 PM
bcsbadboys
Ford Inline Six, 200, 250, 4.9L / 300
18
Dec 3, 2002 03:11 PM




All times are GMT -5. The time now is 11:20 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE