Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Injector removal.

Thread Tools
 
Search this Thread
 
Old Jul 3, 2011 | 12:12 PM
  #1  
ROBBINthaHOOD's Avatar
ROBBINthaHOOD
Thread Starter
|
Elder User
Joined: Jan 2011
Posts: 951
Likes: 2
From: Center, Texas
Injector removal.

Could someone please give advice on an easy or easier fuel injector removal guide. I have a Haynes manual and it says to remove the valve cover (right side) to unbolt the engine and lift the engine off the mounts? This all seems like alot of unnecessary work. I dont want to spend a day taking off stuff that I dont have to. I have a hopefully just a hydrolock situation. Thanks.
 
Reply
Old Jul 3, 2011 | 12:37 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
DONT LIFT the engine throw that haynes out

what year truck

just take the valve covers off and then the HPOR

I will post some great links

If its hydro locked take out glow plugs becareful with the wire harness

remove coolant bottle,ficm,valve covers,GPCM,HPOR,Injector holdodwn



http://dan.prxy.org/Truck/6L_bible_h.../Page_069.html


http://dan.prxy.org/Truck/6L_bible_h.../Page_070.html


http://dan.prxy.org/Truck/6L_bible_h.../Page_071.html

click here^^^^^^^^^^^
 
Reply
Old Jul 3, 2011 | 12:39 PM
  #3  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Here you go it's in the tech folder. https://www.ford-trucks.com/forums/5...ml#post4357141
 
Reply
Old Jul 3, 2011 | 05:37 PM
  #4  
ROBBINthaHOOD's Avatar
ROBBINthaHOOD
Thread Starter
|
Elder User
Joined: Jan 2011
Posts: 951
Likes: 2
From: Center, Texas
It is a 2005. I had ran low on diesel, well fuel thing said it could go about 50 miles but the fuel light came on and it started running rough. I didnt drive it for a few days but I did put 5 gallons of diesel in it that I had at home. I drove it a couple times and it started smoking alot and having a strong fuel smell at the exhaust. Someone told me that fuel injectors would cause that but other than the smoke it was running fine. Anyway I did an oil change and carried it down the road just to get it out since it hadnt been driven much recently. I let the turbo kick in a couple of times but not really any hard driving, got it up to maybe 80 or so mph but not stomping the hell out of it or anything. Well getting almost home after maybe a 8-10 mile drive and it starts running rough and making a loud knocking sound. I pulled it in the driveway and parked it. Came out to take a vid of the noise and when I turned the key it just made a low thud and the starter never turned over. I read somewhere that I probably blew an injector and that it hydrolocked. Im hoping that is all that it is and that the noise wasnt a rod knocking. I havent been around many diesels but I heard that a blown injector can sound like a rod so Im keeping my hopes up. Gonna do the job myself and didnt want to cross any bridges that I didnt have to. Thanks.
 
Reply
Old Jul 3, 2011 | 06:52 PM
  #5  
ROBBINthaHOOD's Avatar
ROBBINthaHOOD
Thread Starter
|
Elder User
Joined: Jan 2011
Posts: 951
Likes: 2
From: Center, Texas
Also when driving it down the road the smoke at idle had went away and didnt notice any extra smoke when it was making the knocking sound. The engine light never came on and I have one of the cheap code readers (reader only) and didnt get any codes.
 
Reply
Old Jul 3, 2011 | 08:25 PM
  #6  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
need to pull the glow plugs and do a mist test to see what one is stuck on and to clear the cylinder thats hydro locked

you may of also bent a pushrod that maybe your knock
 
Reply
Old Jul 3, 2011 | 08:32 PM
  #7  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Originally Posted by BLADE35
need to pull the glow plugs and do a mist test to see what one is stuck on and to clear the cylinder thats hydro locked

you may of also bent a pushrod that maybe your knock
+1 .
 
Reply
Old Jul 3, 2011 | 10:11 PM
  #8  
ROBBINthaHOOD's Avatar
ROBBINthaHOOD
Thread Starter
|
Elder User
Joined: Jan 2011
Posts: 951
Likes: 2
From: Center, Texas
Pushrod doesnt sound too good. Could I be looking at a rebuild?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 3, 2011 | 11:08 PM
  #9  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

we see bent push tubes, it thats the case replace the tube and retest.

so far as removing motor mounts you were reading the econoline section.
 
Reply
Old Jul 4, 2011 | 06:59 AM
  #10  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

The knock could also have been an overfueling knock. Get a scanner and see if it shows a contribution balance code. That may at least lead you to the side or cylinder that's affected without having to pull all the injectors.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Eric Kropp
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
10
Aug 10, 2014 03:56 PM
kyacklich
1987 - 1996 F150 & Larger F-Series Trucks
7
Jan 20, 2014 09:15 PM
Yazmar9
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
8
Dec 1, 2012 06:01 PM
Onus
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
3
Jul 16, 2012 02:37 AM
Windy Hill Mules
1994.5 - 1997 7.3L Power Stroke Diesel
5
Aug 15, 2006 09:40 AM




All times are GMT -5. The time now is 01:42 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE