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Old Apr 22, 2011 | 05:29 AM
  #31  
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It looks like that oil drain pan magnet did a good job of catching the metal bits

Wow, what a mess!
 
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Old Apr 24, 2011 | 11:02 AM
  #32  
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This is for the benefit of Ford Reman / Failure Analysis

Most probable cause of failure is a sleeve for the injectors failed, leading to a trickle coolant leak into a cylinder when the engine was shut down hot.

Other sleeved parts where the sleeve blocks coolant flow should also be investigated.

What then happened when the engine shut down was coolant leaked and filled the cylinder under coolant pressure.

When the engine was restarted, the first stroke expelled much of the coolant into the exhaust manifold, filling several cylinders with coolant at the same time. Then on the next upstroke, the original filled cylinder self destructed.

As the engine continued to rotate, multiple cylinders hydrolocked.

Hence, the destruction occurred at the rods, etc. and there is so little signs of damage elsewhere at the crankshaft, etc.


What this suggest is there is a real quality control issue in the reman process at Ford Reman or whoever the contractor is.
 
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Old Apr 24, 2011 | 11:10 AM
  #33  
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that didn't happen at start up ,, that happened well above 3k IMHO
 
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Old Apr 24, 2011 | 03:11 PM
  #34  
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Originally Posted by gearloose1
Most probable cause of failure is a sleeve for the injectors failed, leading to a trickle coolant leak into a cylinder when the engine was shut down hot.

Other sleeved parts where the sleeve blocks coolant flow should also be investigated.

What then happened when the engine shut down was coolant leaked and filled the cylinder under coolant pressure.

When the engine was restarted, the first stroke expelled much of the coolant into the exhaust manifold, filling several cylinders with coolant at the same time. Then on the next upstroke, the original filled cylinder self destructed.

As the engine continued to rotate, multiple cylinders hydrolocked.

Hence, the destruction occurred at the rods, etc. and there is so little signs of damage elsewhere at the crankshaft, etc.


What this suggest is there is a real quality control issue in the reman process at Ford Reman or whoever the contractor is.
good theory but not at all the case. the one issue with this theory is that would have happened much slower and would not ever kick the keepers out of the valve spriong retainers.
also we know from experance that if we have enugh liquid to hydro a cyclinder it will bend only one rod at start up (think 6.4L and #8 rod)
this was a case of over rev on the engine.
 
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Old Apr 24, 2011 | 05:23 PM
  #35  
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Originally Posted by cheezit
good theory but not at all the case. the one issue with this theory is that would have happened much slower and would not ever kick the keepers out of the valve spriong retainers.
also we know from experance that if we have enugh liquid to hydro a cyclinder it will bend only one rod at start up (think 6.4L and #8 rod)
this was a case of over rev on the engine.
That's what I thought happened... Seen a video (won't say where ) with similar results.
 
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