Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

thought you had engine problems

Thread Tools
 
Search this Thread
 
Old Apr 22, 2011 | 05:29 AM
  #31  
Sullid01's Avatar
Sullid01
Laughing Gas
15 Year Member
Liked
Loved
Joined: Jan 2010
Posts: 854
Likes: 17
From: Florida
It looks like that oil drain pan magnet did a good job of catching the metal bits

Wow, what a mess!
 
Reply
Old Apr 24, 2011 | 11:02 AM
  #32  
gearloose1's Avatar
gearloose1
Post Fiend
Joined: Jul 2005
Posts: 6,127
Likes: 6
This is for the benefit of Ford Reman / Failure Analysis

Most probable cause of failure is a sleeve for the injectors failed, leading to a trickle coolant leak into a cylinder when the engine was shut down hot.

Other sleeved parts where the sleeve blocks coolant flow should also be investigated.

What then happened when the engine shut down was coolant leaked and filled the cylinder under coolant pressure.

When the engine was restarted, the first stroke expelled much of the coolant into the exhaust manifold, filling several cylinders with coolant at the same time. Then on the next upstroke, the original filled cylinder self destructed.

As the engine continued to rotate, multiple cylinders hydrolocked.

Hence, the destruction occurred at the rods, etc. and there is so little signs of damage elsewhere at the crankshaft, etc.


What this suggest is there is a real quality control issue in the reman process at Ford Reman or whoever the contractor is.
 
Reply
Old Apr 24, 2011 | 11:10 AM
  #33  
Zmann's Avatar
Zmann
Posting Guru
Joined: Oct 2009
Posts: 2,453
Likes: 4
From: AZ
that didn't happen at start up ,, that happened well above 3k IMHO
 
Reply
Old Apr 24, 2011 | 03:11 PM
  #34  
cheezit's Avatar
cheezit
Thread Starter
|
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

Originally Posted by gearloose1
Most probable cause of failure is a sleeve for the injectors failed, leading to a trickle coolant leak into a cylinder when the engine was shut down hot.

Other sleeved parts where the sleeve blocks coolant flow should also be investigated.

What then happened when the engine shut down was coolant leaked and filled the cylinder under coolant pressure.

When the engine was restarted, the first stroke expelled much of the coolant into the exhaust manifold, filling several cylinders with coolant at the same time. Then on the next upstroke, the original filled cylinder self destructed.

As the engine continued to rotate, multiple cylinders hydrolocked.

Hence, the destruction occurred at the rods, etc. and there is so little signs of damage elsewhere at the crankshaft, etc.


What this suggest is there is a real quality control issue in the reman process at Ford Reman or whoever the contractor is.
good theory but not at all the case. the one issue with this theory is that would have happened much slower and would not ever kick the keepers out of the valve spriong retainers.
also we know from experance that if we have enugh liquid to hydro a cyclinder it will bend only one rod at start up (think 6.4L and #8 rod)
this was a case of over rev on the engine.
 
Reply
Old Apr 24, 2011 | 05:23 PM
  #35  
FishOnOne's Avatar
FishOnOne
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,963
Likes: 2,662
From: The Great State of Texas
Originally Posted by cheezit
good theory but not at all the case. the one issue with this theory is that would have happened much slower and would not ever kick the keepers out of the valve spriong retainers.
also we know from experance that if we have enugh liquid to hydro a cyclinder it will bend only one rod at start up (think 6.4L and #8 rod)
this was a case of over rev on the engine.
That's what I thought happened... Seen a video (won't say where ) with similar results.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
68cabby
Missouri Chapter
16
Feb 17, 2013 09:03 AM
chefbill
1997 - 2006 Expedition & Navigator
1
Jan 16, 2002 08:21 PM
bulabula
Big Block V8 - 385 Series (6.1/370, 7.0/429, 7.5/460)
6
Oct 11, 2001 10:24 PM
oz9609
1973 - 1979 F-100 & Larger F-Series Trucks
2
Apr 14, 2001 12:23 AM
AlM
1978 - 1996 Big Bronco
2
Jan 12, 2001 05:22 AM




All times are GMT -5. The time now is 05:25 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE