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EGR Life span

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Old Feb 24, 2011 | 12:55 PM
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EGR Life span

How long should an EGR valve last? I just replaced mine at 161,480 miles on my F350 2005 6.0 PS.
 
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Old Feb 24, 2011 | 01:17 PM
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I'd say you got good use out of it.
 
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Old Feb 24, 2011 | 01:34 PM
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230,000ish miles before the original one (as evidence by serious rust / corrosion on side exposed to salt spray)...
 
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Old Feb 24, 2011 | 05:45 PM
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vary with truck use. light use, less life since carbon will build up. i went through my first one around 40-50k on my 2004.
 
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Old Feb 24, 2011 | 08:22 PM
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I went through 2 in the first 12k miles. This third one's at 60k+ and doing fine. I guess Ford musta finally figured out how to make em or something.
 
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Old Feb 24, 2011 | 09:19 PM
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There was in fact a redesign (pink dot) but it does not account for the huge decline in EGR issues. My belief is something changed in both fuel (mostly) and lubricating oil formulation. Sometime around 2008, the problems started to fade. These days, if you clean the EGR valve, there is not much build a year later.... Unless you are in a high soot / crud climate like I am... even then... I can't wait till the end of the summer to pull teh valve and see what it looks like after a year.
 
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Old Feb 24, 2011 | 09:25 PM
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Didn't the new design come out on 2008?
 
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Old Feb 24, 2011 | 09:39 PM
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Mark,

I think so... but does that in and of itself account for the ending of the EGR clogging?

I thought the pink dot version only strengthened the seals and electro-mechanicals?

Can't as readily see how that helped with soot buildup except for properly operating EGR flow means better combustion.

Something very odd.. I think it is fuel chemistry.
 
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Old Feb 24, 2011 | 09:50 PM
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Originally Posted by gearloose1
Mark,

I think so... but does that in and of itself account for the ending of the EGR clogging?

I thought the pink dot version only strengthened the seals and electro-mechanicals?

Can't as readily see how that helped with soot buildup except for properly operating EGR flow means better combustion.

Something very odd.. I think it is fuel chemistry.
Certainly could be fuel, could be Ford flashes also. Ford did quite a bit to eliminate EGR flow when you did not need it (idling, etc).

Ford upgraded the spring also. I kinda figured that it kept the EGR flow in tighter control and eliminated leakage.
 
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Old Feb 24, 2011 | 09:56 PM
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That cold be... because the coking is from incomplete combustion.

It is still a big problem in northern climes, with the killer of cold and low cetane.

The more EGR, the lower the combustion temp.

IMHO, until the engine warms completely, there is really no call to introduce EGR.

If it was jammed slightly open, not closing properly, etc... that would really coke it fast.
 
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Old Feb 24, 2011 | 10:58 PM
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Originally Posted by gearloose1
T
IMHO, until the engine warms completely, there is really no call to introduce EGR.
Whaaaat? Internal combustion engines spew more pollutants cold than hot. That's precisely why the EPA includes cold start cycles in its testing. As far as I know, that's when EGR is needed most.

Did you forget why EGR is present? It's not to make your truck run better.

Oh, one more thing. What do you mean by "high soot / crud climate?" Are you suggesting EGR valves clog up sooner in Los Angeles vs. Cody, Wyoming? I bought my truck in Los Angeles, then immediately moved to Cody. I'm afraid breathing clean air could be too much of a shock for it.
 
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Old Feb 25, 2011 | 06:12 AM
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I'll confess in my case a contributing factor was probably operator error due to me babying the truck too much when it was new.
 
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