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UNSUCCESS - my problems continue.

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Old Feb 12, 2011 | 07:45 AM
  #31  
03 Maz B23's Avatar
03 Maz B23
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Do two freebies. The wiggle test( and eye test for obvious wire damage) and heading to library for those online repair databases and do the step by step diagnosing with voltage readings at various connectors listed to find the cause. There is no shortcut you have to go through the steps to narrow down the exact cause. Don't waste more money on throwing parts at it. Only one gaining anything is Autozone.
 
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Old Feb 12, 2011 | 07:50 AM
  #32  
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powersmoked
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From: Boston, MA
Originally Posted by danielwd
Could this be related to the ignition control module, or do you know if it is more specific to the electrical wiring? I still cant believe that my Ranger is not equipped with a heat shield over the exhaust manifold. It gets hot under there and wiring that leads around the engine to the coils packs travel right above the exhaust manifold. Granted it is not touching the exhaust manifold, but I could see where after years and years of heat, that the wiring harness could be partially damaged.

Would a wiggle test work in this case? I think my scanner does them. I could wiggle some of the harnesses and see if anything happens.

I think I will do 2 things at this point, both of which are FREE. I am going to carry out a wiggle test and remove the ignition control module and have Autozone test it.
my guess is the ICM they are a common failure issue because of the heat...........when testing the ICM if it passes the first time you want to test it a few more times, sometimes it is an intermittent issue.......also you need to put the special grease on the back of it before installing and make sure you put all the screws back in. They hold it in place but also are the grounds and the truck will not start if all of them are not installed..
 
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Old Feb 12, 2011 | 09:51 AM
  #33  
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Um, okay, I just went to remove the ICM and there was NOT a bolt head on the upper left corner of it. I think the bolt broke off, and the rest of the bolts are rusted and look pretty bad. Other than prying the ICM off, I am not sure how I could possibly get the thing off!

Plus, to make things worse, there are tight working quarters here because of the A/C compressor, and the bracket that the compressor and power steering pump is attached to. I already took that bracket off once while replacing the timing belt and it was a major pain in the you know what. But I could take the compressor off because I already drained the A/C system.

What should I do to get this thing off with that broken bolt?
 
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Old Feb 12, 2011 | 09:56 AM
  #34  
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Come to think of it, couldn't this cause a grounding issue? I dont see any ground wire coming out of the ICM, so I wonder if it does like the coils and grounds on the back of itself with a plate or something? I wonder if I could just ground the thing somehow without taking it off and seeing if the coils work and I get spark.

Any ideas?
 
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Old Feb 12, 2011 | 10:12 AM
  #35  
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03 Maz B23
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Pic in link only shows three bolts. Should be able to use a 3/8 drive socket wrench with proper size socket to remove. Could try hitting bolts with JB Blaster penetrate spray to help remove them. As Powersmoked stated it is grounded with the bolts and requires that special grease on the backside

http://www.autozone.com/autozone/rep...96b43f802c545f
 
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Old Feb 12, 2011 | 10:32 AM
  #36  
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powersmoked
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From: Boston, MA
Originally Posted by danielwd
Come to think of it, couldn't this cause a grounding issue? I dont see any ground wire coming out of the ICM, so I wonder if it does like the coils and grounds on the back of itself with a plate or something? I wonder if I could just ground the thing somehow without taking it off and seeing if the coils work and I get spark.

Any ideas?
as Maz said always spray with a rust penetrator first.....liquid wrench is very good............if you cant get it off you might want to start a new thread with just that question or you could post on therangerstaion.com. post in the 4 banger engine forum 2000 and older....your truck also has a spout conector that acts up sometimes....but i dont know much about it
 
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Old Feb 12, 2011 | 10:40 AM
  #37  
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Thanks for info about only having 3 bolts
 
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Old Feb 12, 2011 | 01:46 PM
  #38  
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While you are at AutoZone, get your coil packs tested and pick up a set of Autolite AP104-PP double platinum spark plugs. They are Motorcraft with a different name and seem to run better than any other make of plug in Ranger engines.

By the way, could you include a picture of the special extension tool you use to change plugs. I am about ready to change plugs on my truck. Anything that will get those hard to reach plugs will be most welcome.
 
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Old Feb 12, 2011 | 01:57 PM
  #39  
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03 Maz B23
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Originally Posted by michigan66
While you are at AutoZone, get your coil packs tested and pick up a set of Autolite AP104-PP double platinum spark plugs. They are Motorcraft with a different name and seem to run better than any other make of plug in Ranger engines.

By the way, could you include a picture of the special extension tool you use to change plugs. I am about ready to change plugs on my truck. Anything that will get those hard to reach plugs will be most welcome.

Michigan: Think he has already replaced the coils.
 
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Old Feb 12, 2011 | 02:30 PM
  #40  
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powersmoked
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From: Boston, MA
Originally Posted by michigan66
While you are at AutoZone, get your coil packs tested and pick up a set of Autolite AP104-PP double platinum spark plugs. They are Motorcraft with a different name and seem to run better than any other make of plug in Ranger engines.

By the way, could you include a picture of the special extension tool you use to change plugs. I am about ready to change plugs on my truck. Anything that will get those hard to reach plugs will be most welcome.
all you need is a few standard extensions......(2) 6" AND (1) 3" will do it....throw a swivel on there if you have it but I think I have done mine before without a swivel(it might even work better without the swivel).........if you don't have wires that have the hooks on them it is a total PITA..get the wires with the hooks..........I used autolites plugs and wires..... because the wires were a 1/3 the cost of the motorcraft.....make sure you throw a little anti-seize on the threads....don't get any on the tip of the plug itself.....and some grease on the wires also.....
 
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Old Feb 12, 2011 | 04:42 PM
  #41  
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danielwd
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Originally Posted by michigan66
While you are at AutoZone, get your coil packs tested and pick up a set of Autolite AP104-PP double platinum spark plugs. They are Motorcraft with a different name and seem to run better than any other make of plug in Ranger engines.

By the way, could you include a picture of the special extension tool you use to change plugs. I am about ready to change plugs on my truck. Anything that will get those hard to reach plugs will be most welcome.
The tool is available at Autozone, I will take a pic if I have time. It is simply a very long socket extention with a spark plug socket attached, with the rubber stopper inside the socket so you dont lose the spark plug. Makes it so much easier to get to the number 3 and 4 plugs under the intake.

Of course, really, if you already have a spark plug socket, with the rubber stopper, you could simply make your extension using your existing extensions - just stick em' together and use the special spark plug socket.
 
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Old Feb 12, 2011 | 04:45 PM
  #42  
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After passing the wiggle test, I took off the ICM and had it tested at Autozone. It failed. I probably could have saved some dough if I would have sucked it up and bought a code reader to start with, but I look at it as now I have about changed out the ignition system. I bought a new ICM at Autozone for big bucks.

But I'm happy as can be. I knew right when I started the engine up it was firing on all cylinders. Then as soon as I took off I knew I completed the task! The acceleration felt like it used to back in the day.

Thanks for all ya'lls help, and don't worry I'm not going anywhere. I have a feeling I'll be a normal part of this forum because its fun to learn!
 
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Old Feb 12, 2011 | 04:46 PM
  #43  
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Of course I'm not going away. I have leaking gas from I think the spout that leads into the tank! I'll start that job next weekend!
 
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Old Feb 12, 2011 | 04:52 PM
  #44  
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03 Maz B23
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Glad you got it fixed. Would have been a shame to spring for that ICM and have no improvement and be stuck with the part. Hate to ask but did you save any of your old parts (coils etc)? If so would keep around for spares. Never hurts to have a spare. Also were you sure to smear that grease on back of new ICM prior to install? Don't want to kill that new part.
 
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Old Feb 12, 2011 | 06:06 PM
  #45  
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danielwd
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Originally Posted by 03 Maz B23
Glad you got it fixed. Would have been a shame to spring for that ICM and have no improvement and be stuck with the part. Hate to ask but did you save any of your old parts (coils etc)? If so would keep around for spares. Never hurts to have a spare. Also were you sure to smear that grease on back of new ICM prior to install? Don't want to kill that new part.
I keep all old parts for trophies. You have to understand that someone with my mechanical credentials (which are none), gets quite proud when they do something at this level.

I did smear that grease evenly on the back of the ICM. Thanks for the inquiry.

Now, I'm off to see if the new ICM solved the glowing orange exhaust system, or if that was a separate issue. I theorized that by having 2 cylinders not firing, most of the fuel was being sent out of exhaust valves unburned and being combusted in the exhaust system. If I drive it for 10 minutes and there is no glowing orange, then I was right. I had to wait until night time to run this visual test to be able to clearly see the color of the exhaust system.
 
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