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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

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Old Jan 27, 2011 | 02:10 PM
  #31  
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can anyone tell me how to get the fan shroud off this truck? ive searched and cannot find anything. i have the turbo and pedistal removed, just cannot get the intake completely disconnected. for those of you just tuning in, iam replacing the STC fitting and the egt cooler is in the way and appears the intake has to be removed to get at the HPOP cover. thanks
 
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Old Jan 27, 2011 | 02:46 PM
  #32  
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I believe removing the intake is the best way to go for the STC fitting - I didn't think that you HAD to though.. I can post some help (I hope). Just give me a few minutes.

Actually - can you PM me your email address? I have a pdf that might help you.
 
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Old Jan 27, 2011 | 03:06 PM
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Remove the shroud:
The fan shroud is very simple to remove on these trucks. Remove all the "Christmas tree" plastic pushpins that secure the upper sight shield to expose the main battery positive cable crossover. Disconnect all those push clip connections to the upper rad support. Remove all four 8mm bolts that secure the upper rad support brackets. Disconnect the upper rad hose from the rad, as well as the small hose from the coolant degas bottle. Remove the two 8mm bolts that secure the shroud to the rad. Push the rad toward the front of the truck and pry the shroud upward CAREFULLY to remove.
 
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Old Jan 27, 2011 | 03:13 PM
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ok, thanks. i just got the email... about to open it
 
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Old Jan 27, 2011 | 03:13 PM
  #35  
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BTW... reps sent
 
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Old Jan 28, 2011 | 10:40 AM
  #36  
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is this the troublesome STC? it looks differnt from the one i got from ford. but, the one i got is supposed to be an upgrade, right? also, now that i have it out, hoe can i tell that is is definitly leaking? i dont want to spend my weekend putting this thing back together just to have the same problem.
Thanks for all your help so far!!
 
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Old Jan 28, 2011 | 11:17 AM
  #37  
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These should help. Note the first fix was to add a bracket, then the permanent fix was the one piece connector.
Diesel Technician Society
Diesel Technician Society

On this one, it shows the STC fitting issues around slide 28:
http://turbodieselforums.com/diesel_6.pdf

Also this thread:
https://www.ford-trucks.com/forums/9...on-a-pump.html
 
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Old Jan 28, 2011 | 12:06 PM
  #38  
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according to slide 28 and so on... there should be 2 o-rings inside the connector. I only had one. that makes me feel alot better.
 
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Old Jan 28, 2011 | 12:09 PM
  #39  
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BTW... that is the same kit i got, with the nylon alignment bolts. i already had it done by the time i could get back to the computer... but good pics none the less
 
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Old Feb 1, 2011 | 08:33 AM
  #40  
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Another question, the blue hose that connects the egr cooler, can it be put back with regular hose clamps? I am about to put the Turbo back on and don't want leaks.
 
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Old Feb 1, 2011 | 09:34 AM
  #41  
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People have done it, but the factory connections hold well. Not sure why you would need to change it.
 
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Old Feb 1, 2011 | 09:51 AM
  #42  
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because iam an idiot and cut the factory clamps
 
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Old Feb 1, 2011 | 10:06 AM
  #43  
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ooops!

Sorry! I sure wasn't fishing for that response!!!

How has the rest of the job gone so far?
 
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Old Feb 1, 2011 | 10:41 AM
  #44  
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Kinda rough, but it my first. I just ran to international and got a new hose, so This and the Turbo and ill see if it runs!
 
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Old Feb 1, 2011 | 11:00 AM
  #45  
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I pulled the 2 torx bolts that hold the cap where this hose connects, how does the rest come up to get this hose on?
 
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